DIFFERENTIAL SIDE OIL SEAL
TM-199
< ON-VEHICLE REPAIR >[TYPE 1 (4AT: RE4F03B)]
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DIFFERENTIAL SIDE OIL SEAL
Differential Side Oil SealINFOID:0000000001733162
COMPONENTS
REMOVAL
Refer to figure for differential side oil seals removal procedure.
Remove differential side oil seals using suitable tool.
CAUTION:
Do not scratch transaxle case and converter housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
Drive each differential side oil seal (1) and (2) evenly into the tran-
saxle case side (A) using Tools and converter housing side (B)
using suitable tool to specified dimension “C” or “D”.
Unit: mm (in)
After installing differential side oil seal, check A/T fluid leakage and A/T fluid level. Refer to TM-171, "Checking
A/T Fluid".
1. A/T 2. LH differential side oil seal 3. RH differential side oil seal
SCIA6061J
SCIA4857E
Tool number : ST35325000
: KV31103000
Engine type HR16DE
Dimension “C” 0 ± 0.5 (0 ± 0.020)
Dimension “D” 1.1 ± 0.5 (0.043 ± 0.020)
SCIA7226E
TM-212
< REMOVAL AND INSTALLATION >[TYPE 1 (4AT: RE4F03B)]
TRANSAXLE ASSEMBLY
When installing the torque converter to the transaxle measure dis-
tance A.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure any dowels are installed correctly
during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.
Do not reuse O-rings and copper washers. Refer to TM-210, "
Exploded View".
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
When tightening the bolts for the torque converter while securing the crankshaft pulley bolt, be sure
to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-50, "
Removal and Installa-
tion".
After converter is installed to drive plate, rotate crankshaft several turns to check that transaxle
rotates freely without binding.
When installing the transaxle to the engine, align the matching mark on the drive plate with the matching
mark on the torque converter.
When securing the transaxle assembly to the engine, attach the
bolts in accordance with the following standard.
(A): A/T to engine
(B): Engine to A/T
Align the positions for the bolts on drive plate with those of the
torque converter, and temporarily tighten bolts. Then, tighten bolts
to the specified torque.
After completing installation, check for A/T fluid leakage, A/T fluid
level and A/T positions. Refer to TM-171, "
Checking A/T Fluid" and
TM-204, "
Checking of A/T Position". Dimension A: 16.2 mm (0.638 in) or more
SAT430D
Bolt No. 1234
Number of bolts 2 2 1 3
Bolt length “L”
[mm (in)]40 (1.57) 44 (1.73) 69 (2.72) 49 (1.93)
Tightening torque
[N·m (kg-m, ft-lb)]48 (4.9, 35)
SCIA7096E
Converter bolts : 51 N·m (5.2 kg-m, 38 ft-lb)
WCIA0616E
TM-344
< FUNCTION DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
Control Valve
INFOID:0000000001714318
FUNCTION OF CONTROL VALVES
Centrifugal Cancel MechanismINFOID:0000000001714319
FUNCTION
The centrifugal cancel mechanism is a mechanism to cancel the centrifugal hydraulic pressure instead of the
conventional check balls. It cancels the centrifugal hydraulic pressure which is generated as high clutch drum
rotates, and it allows for preventing high clutch from dragging and for providing stable high clutch piston press-
ing force in all revolution speeds.
STRUCTURE/OPERATION
Valve name Function
Pressure regulator valve, plug and sleeve
plugRegulates oil discharged from the oil pump to provide optimum line pressure for all driving
conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres-
sure-modifier pressure (signal pressure) which controls optimum line pressure for all driv-
ing conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions.
Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th → 3rd
→ 2nd → 1st gears) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously
with application of the brake band in D
4. (Interlocking occurs if the overrun clutch engages
during D
4.)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift-
ing from the 1st position 1
2 to 11.
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock.
In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeveActivates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2nd gear band servo contracts, and provides smooth
shifting.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of
cooler flow, and stores the oil pressure for lock-up.
SYSTEM SYMPTOM
TM-435
< SYMPTOM DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
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Slips/Will Not EngageVehicle will not run in
“D”, “1”, “2” positions
(but runs in R posi-
tion). Clutch slips.
Very poor accelera-
tion.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Stall testTM-175
3. Line pressure testTM-178
4. Line pressure solenoid valveXX-XX, "*****"
5. Control valve assemblyXX-XX, "*****"
6. Accumulator N-DXX-XX, "*****"
OFF vehicle7. Reverse clutchXX-XX, "*****"
8. High clutchXX-XX, "*****"
9. Forward clutchXX-XX, "*****"
10. Forward one-way clutchXX-XX, "*****"
11. Low one-way clutchXX-XX, "*****"
Clutches or brakes
slip somewhat in start-
ing.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Control cable adjustmentXX-XX, "*****"
3. Accelerator pedal position sensorEC-583
4. Line pressure testTM-178
5. Line pressure solenoid valveXX-XX, "*****"
6. Control valve assemblyXX-XX, "*****"
7. Accumulator N-DXX-XX, "*****"
OFF vehicle8. Forward clutchXX-XX, "*****"
9. Reverse clutchXX-XX, "*****"
10. Low & reverse brakeXX-XX, "*****"
11. Oil pumpXX-XX, "*****"
12. Torque converterXX-XX, "*****"
No creep at all.
XX-XX, "*****"
, XX-
XX, "*****"
ON vehicle1. A/T fluid levelXX-XX, "*****"2. Line pressure testTM-178
3. Control valve assemblyXX-XX, "*****"
OFF vehicle4. Forward clutchXX-XX, "*****"5. Oil pumpXX-XX, "*****"
6. Torque converterXX-XX, "*****"
Almost no shock or
clutches slipping in
change from D
1 to D2.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Accelerator pedal position sensorEC-583
3. Line pressure testTM-178
4. Accumulator servo releaseXX-XX, "*****"
5. Control valve assemblyXX-XX, "*****"
OFF vehicle 6. Brake bandXX-XX, "*****"
Items Symptom Condition Diagnostic item Reference page
SYSTEM SYMPTOM
TM-437
< SYMPTOM DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
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Slips/Will Not EngageRaces extremely fast
or slips in changing
from D
3 to D2 when
depressing accelera-
tor pedal. ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Accelerator pedal position sensor EC-583
3. Line pressure testTM-178
4. Line pressure solenoid valveXX-XX, "*****"
5. Shift solenoid valve BXX-XX, "*****"
6. Control valve assemblyXX-XX, "*****"
OFF vehicle7. Brake bandXX-XX, "*****"8. High clutchXX-XX, "*****"
Races extremely fast
or slips in changing
from D
4 or D3 to D 1
when depressing ac-
celerator pedal.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Accelerator pedal position sensorEC-583
3. Line pressure testTM-178
4. Line pressure solenoid valveXX-XX, "*****"
5. Shift solenoid valve AXX-XX, "*****"
6. Shift solenoid valve BXX-XX, "*****"
7. Control valve assemblyXX-XX, "*****"
OFF vehicle8. Forward clutchXX-XX, "*****"9. Forward one-way clutchXX-XX, "*****"
10. Low one-way clutchXX-XX, "*****"
Vehicle will not run in
any position.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Control cable adjustmentXX-XX, "*****"
3. Line pressure testTM-178
4. Line pressure solenoid valveXX-XX, "*****"
OFF vehicle5. Oil pumpXX-XX, "*****"
6. High clutchXX-XX, "*****"
7. Brake bandXX-XX, "*****"
8. Low & reverse brakeXX-XX, "*****"
9. Torque converterXX-XX, "*****"
10. Parking componentsXX-XX, "*****"
OthersEngine cannot be
started in “P” and “N”
positions.
XX-XX, "*****"
ON vehicle1. Ignition switch and starterXX-XX, "*****"
,
XX-XX, "*****"
2. Control cable adjustmentXX-XX, "*****"
3. PNP switch adjustmentXX-XX, "*****"
Engine starts in posi-
tions other than “P”
and “N”.ON vehicle1. Control cable adjustmentXX-XX, "*****"
2. PNP switch adjustmentXX-XX, "*****"
Items Symptom Condition Diagnostic item Reference page
TM-438
< SYMPTOM DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
SYSTEM SYMPTOM
OthersTransaxle noise in“ P”
and “N” positions.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Line pressure testTM-178
3. Accelerator pedal position sensorEC-583
4. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRXX-XX, "*****"
and XX-XX,
"*****"
OFF vehicle5. Oil pumpXX-XX, "*****"6. Torque converterXX-XX, "*****"
Vehicle moves when
changing into “P” po-
sition or parking gear
does not disengage
when shifted out of “P”
position.ON vehicle 1. Control cable adjustmentXX-XX, "*****"
OFF vehicle 2. Parking componentsXX-XX, "*****"
Vehicle runs in “N” po-
sition.
XX-XX, "*****"
ON vehicle 1. Control cable adjustmentXX-XX, "*****"
OFF vehicle2. Forward clutchXX-XX, "*****"3. Reverse clutchXX-XX, "*****"
4. Overrun clutchXX-XX, "*****"
Vehicle braked when
shifting into “R” posi-
tion.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Control cable adjustmentXX-XX, "*****"
3. Line pressure testTM-178
4. Line pressure solenoid valveXX-XX, "*****"
5. Control valve assemblyXX-XX, "*****"
OFF vehicle6. High clutchXX-XX, "*****"7. Brake band XX-XX, "*****"
8. Forward clutchXX-XX, "*****"
9. Overrun clutchXX-XX, "*****"
Excessive creep. ON vehicle 1. Engine idling speedEC-389
Engine stops when
shifting lever into “R”,
“D”, “2” and “1” posi-
tions.ON vehicle1. Engine idling speedEC-3892. A/T fluid levelXX-XX, "*****"
3. Torque converter clutch solenoid valveXX-XX, "*****"
4. Control valve assemblyXX-XX, "*****"
OFF vehicle 5. Torque converterXX-XX, "*****"
Vehicle braked by
gear change from D
1
to D
2.ON vehicle 1. A/T fluid levelXX-XX, "*****"OFF vehicle2. Reverse clutchXX-XX, "*****"3. Low & reverse brakeXX-XX, "*****"
4. High clutchXX-XX, "*****"
5. Low one-way clutchXX-XX, "*****"
Vehicle braked by
gear change from D
2
to D
3.ON vehicle 1. A/T fluid levelXX-XX, "*****"OFF vehicle 2. Brake bandXX-XX, "*****"
Items Symptom Condition Diagnostic item Reference page
SYSTEM SYMPTOM
TM-439
< SYMPTOM DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
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OthersVehicle braked by
gear change from D
3
to D
4.ON vehicle 1. A/T fluid levelXX-XX, "*****"OFF vehicle2. Overrun clutchXX-XX, "*****"3. Forward one-way clutchXX-XX, "*****"
4. Reverse clutchXX-XX, "*****"
Maximum speed not
attained. Poor accel-
eration.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. PNP switch adjustmentXX-XX, "*****"
3. Overdrive control switchXX-XX, "*****"
4. Accelerator pedal position sensorEC-583
5. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRXX-XX, "*****"
and XX-XX,
"*****"
6. Shift solenoid valve AXX-XX, "*****"
7. Shift solenoid valve BXX-XX, "*****"
8. Control valve assemblyXX-XX, "*****"
OFF vehicle9. Reverse clutchXX-XX, "*****"
10. High clutchXX-XX, "*****"
11. Brake bandXX-XX, "*****"
12. Low & reverse brakeXX-XX, "*****"
13. Oil pumpXX-XX, "*****"
14. Torque converterXX-XX, "*****"
Transaxle noise in
“D”, “2”, “1” and “R”
positions.ON vehicle 1. A/T fluid levelXX-XX, "*****"
OFF vehicle 2. Torque converterXX-XX, "*****"
Engine brake does
not operate in “1” po-
sition.ON vehicle1. PNP switch adjustmentXX-XX, "*****"
2. Control cable adjustmentXX-XX, "*****"
3. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRXX-XX, "*****"
and XX-XX,
"*****"
4. Control valve assemblyXX-XX, "*****"
5. Overrun clutch solenoid valveXX-XX, "*****"
OFF vehicle6. Overrun clutchXX-XX, "*****"7. Low & reverse brakeXX-XX, "*****"
Items Symptom Condition Diagnostic item Reference page
TM-440
< SYMPTOM DIAGNOSIS >[TYPE 2 (4AT: RE4F03B)]
SYSTEM SYMPTOM
OD OFF Indicator Lamp Does Not Come On
INFOID:0000000001714346
SYMPTOM:
OD OFF indicator lamp does not come on for about 2 seconds when turning ignition switch to ON.
1.CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to XX-XX, "*****"
or TM-350, "Diagnosis Procedure without CONSULT-III".
Is a malfunction in CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to XX-XX, "*****" (type 1) or XX-XX, "*****" (type 2).
NO >> GO TO 2.
2.CHECK TCM POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground.
OthersTransaxle overheats.ON vehicle1. A/T fluid levelXX-XX, "*****"
2. Engine idling speedEC-389
3. Accelerator pedal position sensorEC-583
4. Line pressure testTM-178
5. Line pressure solenoid valveXX-XX, "*****"
6. Control valve assemblyXX-XX, "*****"
OFF vehicle7. Oil pumpXX-XX, "*****"
8. Reverse clutchXX-XX, "*****"
9. High clutchXX-XX, "*****"
10. Brake bandXX-XX, "*****"
11. Forward clutchXX-XX, "*****"
12. Overrun clutchXX-XX, "*****"
13. Low & reverse brakeXX-XX, "*****"
14. Torque converterXX-XX, "*****"
ATF shoots out during
operation.
White smoke emitted
from exhaust pipe
during operation.ON vehicle 1. A/T fluid levelXX-XX, "*****"
OFF vehicle2. Reverse clutchXX-XX, "*****"
3. High clutchXX-XX, "*****"
4. Brake bandXX-XX, "*****"
5. Forward clutchXX-XX, "*****"
6. Overrun clutchXX-XX, "*****"
7. Low & reverse brakeXX-XX, "*****"
Unusual smell at A/T
fluid charging pipe.ON vehicle 1. A/T fluid levelXX-XX, "*****"
OFF vehicle2. Torque converterXX-XX, "*****"
3. Oil pumpXX-XX, "*****"
4. Reverse clutchXX-XX, "*****"
5. High clutchXX-XX, "*****"
6. Brake bandXX-XX, "*****"
7. Forward clutchXX-XX, "*****"
8. Overrun clutchXX-XX, "*****"
9. Low & reverse brakeXX-XX, "*****"
Items Symptom Condition Diagnostic item Reference page