Page 5570 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-624
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381678
CAUTION:
If transaxle assembly is removed from the ve NISSAN TIIDA 2007 Service Repair Manual TM-624
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381678
CAUTION:
If transaxle assembly is removed from the ve](/manual-img/5/57395/w960_57395-5569.png)
TM-624
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381678
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding
parts may damage seal of CSC and may cause clutch fluid leakage.
Never reuse transaxle gear oil, once it has been drained.
Check oil level or replace gear oil with vehicle on level surface.
During removal or installation, keep inside of transaxle clear of dust or dirt.
Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts they are applied.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
Never damage sliding surfaces and mating surfaces.
Page 5574 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start NISSAN TIIDA 2007 Service Repair Manual TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start](/manual-img/5/57395/w960_57395-5573.png)
TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-635,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381683
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381684
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-635,
"Exploded View".
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E
Page 5575 of 5883
![NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal](/manual-img/5/57395/w960_57395-5574.png)
SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381686
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to XX-XX, "*****".
2. Remove differential side oil seal (1) using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
⇐: Front
Install new differential side oil seal (1) to clutch housing and tran-
saxle case using Tool (A).
CAUTION:
Do not reuse differential side oil seal.
When installing, do not incline differential side oil seal.
Do not damage clutch housing or transaxle case.
Check oil level after installation. Refer to TM-628, "
Inspection".
PCIB1505E
Tool number : ST27862000 ( — )
Dimension “H
1” : 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension “H
2” : 16.4 - 17.0 mm (0.646 - 0.669 in)
PCIB1506E
Page 5580 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Re NISSAN TIIDA 2007 Service Repair Manual TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Re](/manual-img/5/57395/w960_57395-5579.png)
TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Removal
and Installation (Right Side)".
NOTE:
Insert a suitable plug into side oil seal after removing front drive shaft.
10. Remove heat insulator and exhaust front tube. Refer to EX-5, "
Removal and Installation".
11. Disconnect position switch harness connector and then disconnect clip from rear housing.
12. Drain gear oil. Refer to TM-628, "
Draining".
13. Disconnect select cable and shift cable from transaxle assembly. Refer to TM-630, "
Removal and Installa-
tion".
14. Support engine assembly and transaxle assembly with a jack.
CAUTION:
When setting a jack, be careful not to bring it into contact with switch.
15. Remove engine mount through bolt-securing nut. Refer to EM-89, "
Exploded View".
16. Remove LH engine mount bracket (transaxle side) bolts.
17. Remove rear engine mount bracket and rear torque rod.
18. Remove transaxle assembly to engine assembly bolts.
19. Remove transaxle assembly from the vehicle.
CAUTION:
Secure transaxle assembly to a jack while removing it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "
Removal and Installation".
When installing the transaxle assembly to the engine, install the
bolts following the standard below.
(A): M/T to engine
(B): Engine to M/T
Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
After installation, check oil level, and check for leaks and loose mechanisms. Refer to TM-628, "
Inspection".
SCIA7084E
Bolt No. 1234
Quantity 2213
Bolt length “ ”
mm (in)55
(2.17)49
(1.93)69
(2.72)55
(2.17)
Tightening torque
N·m (kg-m, ft-lb)48.0
(4.9, 35)
PCIB1517E
Page 5613 of 5883
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
TM-667
< SYMPTOM DIAGNOSIS >[6MT: RS6F94R]
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001381628
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference page
TM-635TM-635TM-630TM-635TM-635
SUSPECTED PARTS
(Possible cause)
OIL (Oil level is low.)
OIL (Wrong oil.)
OIL (Oil level is high.)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL LINKAGE (Worn)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
SymptomsNoise 1 2 3 3
Oil leakage 31222
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 2
Page 5614 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-668
< PRECAUTION >[6MT: RS6F94R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381629
CAUTION:
If transaxle assembly is removed from the ve NISSAN TIIDA 2007 Service Repair Manual TM-668
< PRECAUTION >[6MT: RS6F94R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381629
CAUTION:
If transaxle assembly is removed from the ve](/manual-img/5/57395/w960_57395-5613.png)
TM-668
< PRECAUTION >[6MT: RS6F94R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381629
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding
parts may damage seal of CSC and may cause clutch fluid leakage.
Never reuse transaxle gear oil, once it has been drained.
Check oil level or replace gear oil with vehicle on level surface.
During removal or installation, keep inside of transaxle clear of dust or dirt.
Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts they are applied.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
Never damage sliding surfaces and mating surfaces.
Page 5618 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-672
< ON-VEHICLE MAINTENANCE >[6MT: RS6F94R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381632
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381633
1. Start NISSAN TIIDA 2007 Service Repair Manual TM-672
< ON-VEHICLE MAINTENANCE >[6MT: RS6F94R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381632
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381633
1. Start](/manual-img/5/57395/w960_57395-5617.png)
TM-672
< ON-VEHICLE MAINTENANCE >[6MT: RS6F94R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381632
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381633
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and then drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-683,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381634
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-683, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381635
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-683,
"Exploded View".
SCIA7622E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7623E
SCIA7623E
Page 5619 of 5883
![NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-673
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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Exploded ViewINFOID:0000000001381636
Refer to TM-635, "Exploded View".
Removal NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-673
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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SIDE OIL SEAL
Exploded ViewINFOID:0000000001381636
Refer to TM-635, "Exploded View".
Removal](/manual-img/5/57395/w960_57395-5618.png)
SIDE OIL SEAL
TM-673
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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SIDE OIL SEAL
Exploded ViewINFOID:0000000001381636
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381637
REMOVAL
1. Remove front drive shafts. Refer to FAX-10, "Removal and Installation (Left Side)" and FA X - 11 , "Removal
and Installation (Right Side)".
2. Remove differential side oil seals (1) using a suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
Install differential side oil seals (1) to transaxle case side (B) and
clutch housing side (C) using Tool (A).
CAUTION:
Do not reuse differential side oil seal.
When installing, never incline differential side oil seal.
Do not damage clutch housing and transaxle case.
Check oil level and oil leakage after installation. Refer to TM-628,
"Inspection".
SCIA7625E
Tool number : KV38100300
Dimension “L
1” : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension “L
2” : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0120ZZ