ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-113
< FUNCTION DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-94, "Diagnosis Description".
SRT WORK SUPPORT Mode
AT OD CANCEL ON/OFF Indicates the [ON/OFF] condition of A/T O/D can-
cel to the input signal from the TCM.
CRUISE LAMP ON/OFF Indicates [ON/OFF] condition of CRUISE lamp
determined by the ECM according to the input
signals.
SET LAMP ON/OFF Indicates [ON/OFF] condition of SET lamp deter-
mined by the ECM according to the input signals. Monitored item Unit Description Remarks
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTION Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Fuel injector
Heated oxygen sensor 1
IGNITION TIMING Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Perform Idle Air Volume Learn-
ing.
POWER BALANCE Engine: After warming up, idle the
engine.
A/C switch OFF
Shift lever: Neutral
Cut off each fuel injector signal
one at a time using CONSULT-III.Engine runs rough or dies. Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN* Ignition switch: ON
Turn the cooling fan “LOW”, “HI”
and “OFF” CONSULT-III.Cooling fan moves and stops. Harness and connectors
IPDM E/R (Cooling fan relay)
Cooling fan motor
ENG COOLANT
TEMP Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Engine coolant temperature
sensor
Fuel injector
FUEL PUMP RELAY Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay “ON”
and “OFF” using CONSULT-III
and listen to operating sound.Fuel pump relay makes the operat-
ing sound. Harness and connectors
Fuel pump relay
PURG VOL CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III.Engine speed changes according
to the opening percent. Harness and connectors
Solenoid valve
V/T ASSIGN ANGLE Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Intake valve timing control sole-
noid valve
EC-116
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
COMPONENT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000001670886
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT-III during normal operation of the Engine Control System. When the value in “SPEC”
of “DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the
value in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have
one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion)
A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Component Function CheckINFOID:0000000001670887
1.START
Make sure that all of the following conditions are satisfied.
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm
2, 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Transmission: Warmed-up
- After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
Electrical load: Not applied*
Engine speed: Idle
*: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE
With CONSULT-III
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-22, "
BASIC INSPECTION : Special Repair Requirement".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT-III.
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END
NO >> Go to EC-117, "
Diagnosis Procedure".
P0171 FUEL INJECTION SYSTEM FUNCTION
EC-179
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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P0171 FUEL INJECTION SYSTEM FUNCTION
DTC LogicINFOID:0000000001670945
DTC DETECTION LOGIC
With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensors 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MI (2 trip detection logic).
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Clear the mixture ratio self-learning value. Refer to EC-29, "
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Special Repair Requirement".
2. Start engine.
Is it difficult to start engine?
YES >> GO TO 3.
NO >> GO TO 4.
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal.
Does engine start?
YES >> Go to EC-180, "Diagnosis Procedure".
NO >> Check exhaust and intake air leak visually.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Start engine and let it idle for at least 10 minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-180, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE-III
1. Turn ignition switch OFF and wait at least 10 seconds.
Sensor Input signal to ECM ECM function Actuator
Heated oxygen sensor 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)Fuel injection control Fuel injector
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0171Fuel injection system too
lean Fuel injection system does not operate properly.
The amount of mixture ratio compensation is too
large. (The mixture ratio is too lean.) Intake air leaks
Heated oxygen sensor 1
Fuel injector
Exhaust gas leaks
Incorrect fuel pressure
Lack of fuel
Mass air flow sensor
Incorrect PCV hose connection
P0172 FUEL INJECTION SYSTEM FUNCTION
EC-183
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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P0172 FUEL INJECTION SYSTEM FUNCTION
DTC LogicINFOID:0000000001670947
DTC DETECTION LOGIC
With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensors 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MI (2 trip detection logic).
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Clear the mixture ratio self-learning value. Refer to EC-29, "
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Special Repair Requirement".
2. Start engine.
Is it difficult to start engine?
YES >> GO TO 3.
NO >> GO TO 4.
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal.
Does engine start?
YES >> Go to EC-184, "Diagnosis Procedure".
NO >> Remove spark plugs and check for fouling, etc.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Start engine and let it idle for at least 10 minutes.
Is 1st trip DTC detected?
YES >> Go to EC-184, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for 10 min-
utes. Refer to the table below.
Hold the accelerator pedal as steady as possible.
Sensor Input signal to ECM ECM function Actuator
Heated oxygen sensor 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)Fuel injection control Fuel injector
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0172Fuel injection system too
rich Fuel injection system does not operate properly.
The amount of mixture ratio compensation is too
large. (The mixture ratio is too rich.) Heated oxygen sensor 1
Fuel injector
Exhaust gas leaks
Incorrect fuel pressure
Mass air flow sensor
EC-190
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P0300, P0301, P0302, P0303, P0304 MISFIRE
P0300, P0301, P0302, P0303, P0304 MISFIRE
DTC LogicINFOID:0000000001670954
DTC DETECTION LOGIC
When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank-
shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.
The misfire detection logic consists of the following two conditions.
1. One Trip Detection Logic (Three Way Catalyst Damage)
On the 1st trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MI will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor signal every 200 engine revolutions
for a change.
When the misfire condition decreases to a level that will not damage the TWC, the MI will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MI will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MI will remain on.
If another misfire condition occurs that can damage the TWC, the MI will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration)
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MI will only light
when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sensor
signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for about 15 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-191, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Turn ignition switch OFF and wait at least 10 seconds.
Sensor Input signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300 Multiple cylinder misfire detected Multiple cylinder misfire. Improper spark plug
Insufficient compression
Incorrect fuel pressure
The fuel injector circuit is open or shorted
Fuel injector
Intake air leak
The ignition signal circuit is open or shorted
Lack of fuel
Signal plate
Heated oxygen sensor 1
Incorrect PCV hose connection P0301 No.1 cylinder misfire detected No. 1 cylinder misfires.
P0302 No. 2 cylinder misfire detected No. 2 cylinder misfires.
P0303 No. 3 cylinder misfire detected No. 3 cylinder misfires.
P0304 No. 4 cylinder misfire detected No. 4 cylinder misfires.
P1572 ASCD BRAKE SWITCH
EC-271
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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With GST
Follow the procedure “With CONSULT-III” above.
Is 1st trip DTC detected?
YES >> Go to EC-271, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A-II
1. Drive the vehicle for at least 5 consecutive seconds under the following conditions.
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle.
If a road test is expected to be easier, it is unnecessary to lift the vehicle.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-271, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000001671186
1.CHECK OVERALL FUNCTION-I
With CONSULT-III
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions.
Without CONSULT-III
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminal as follows.
Is the inspection result normal?
YES >> GO TO 2.
NO-1 >> A/T models: GO TO 3.
VHCL SPEED SE More than 30 km/h (19 mph)
Shift lever Suitable position
VHCL SPEED SE More than 30 km/h (19 mph)
Selector lever Suitable position
Driving locationDepress the brake pedal for more than
five seconds so as not to come off from
the above-mentioned vehicle speed.
Monitor item Condition Indication
BRAKE SW1Brake pedal and/or clutch pedal Slightly depressed OFF
Brake pedal and clutch pedal Fully released ON
(+) (−)
Condition Voltage
Connector Terminal Connector Terminal
E16100
(ASCD brake switch signal)E16 108Brake pedal and/or
clutch pedalSlightly depressed Approx. 0V
Brake pedal and
clutch pedalFully released Battery voltage
EC-272
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P1572 ASCD BRAKE SWITCH
NO-1 >> M/T models: GO TO 8.
2.CHECK OVERALL FUNCTION-II
With CONSULT-III
Select “BRAKE SW2” and check indication in “DATA MONITOR” mode.
Without CONSULT-III
Check the voltage between ECM harness connector terminal as follows.
Is the inspection result normal?
YES >> GO TO 21.
NO >> GO TO 16.
3.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD brake switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E7, M69 (LHD models)
Harness connectors M25, M201 (RHD models)
10A fuse (No.2)
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM ASCD harness connector.
3. Check the continuity between ASCD brake switch harness connector and ECM harness connector.
Monitor item Condition Indication
BRAKE SW2 Brake pedalSlightly depressed ON
Fully released OFF
(+) (−)
Condition Voltage
Connector Terminal Connector Terminal
E1699
(Stop lamp switch signal)E108 108 Brake pedalSlightly depressed Battery voltage
Fully released Approx. 0V
ASCD brake switch
Ground Voltage
Connector Terminal
E36 (LHD models)
M205 (RHD models)1 Ground Battery voltage
ASCD brake switch ECM
Continuity
Connector Terminal Connector Terminal
E36 (LHD models)
M205 (RHD models)2 E16 100 Existed
P1572 ASCD BRAKE SWITCH
EC-273
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
Junction block connector M25, M201, M69, E7 (RHD models)
Harness for open or short between ASCD brake switch and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ASCD BRAKE SWITCH
Refer to EC-275, "
Component Inspection (ASCD Brake Switch)".
Is the inspection result normal?
YES >> GO TO 21.
NO >> Replace ASCD brake switch.
8.CHECK ASCD BRAKE SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD clutch switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 9.
9.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ASCD brake switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the following.
Junction block connector E7, M69 (LHD models)
Junction block connector M25, M201 (RHD models)
10A fuse (No.2)
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
ASCD Clutch switch
Ground Condition Voltage (V)
Connector Terminal
E35 (LHD models)
M206 (RHD models)1 Ground Brake pedalSlightly depressed Approx. 0
Fully released Battery voltage
ASCD brake switch
Ground Voltage
Connector Terminal
E36 (LHD models)
M205 (RHD models)1 Ground Battery voltage