2007 KIA CARNIVAL ECU

TIGHTENING TORQUE
ItemsNmkgf.m lb - ft
Master cylinder to booster mounting nut 8 ~ 120.8 ~ 1.2 5.8 ~ 8.7
Brake booster mounting nut 13 ~ 161.3 ~ 1.6 9.4 ~ 11.6
Bleeder screw 7 ~ 130.7 ~ 1.3 5.06 ~ 9.4
Brake tube nut, brake hose 13 ~ 171.3 ~ 1.7 9.4 ~ 12.3
Caliper guide rod bolt (Front) 22 ~ 322.2 ~ 3.215.9 ~ 23.1
Caliper guide rod bolt (Rear) 22 ~ 322.2 ~ 3.215.9 ~ 23.1
Caliper assembly to knuckle (Front) 85 ~ 1008.5 ~ 1061.5 ~ 72.3
Caliper assembly to knuckle (Rear) 50 ~ 605.0 ~ 6.036.2 ~ 43.4
Brake hose to front caliper 25 ~ 302.5 ~ 3.018.1 ~ 21.7
Brake pedal assembly bracket mounting nut 10 ~ 151.0 ~ 1.5 7.2 ~ 10.8
Brake pedal mounting nut 13 ~ 161.3 ~ 1.6 9.4 ~ 11.6
Stop lamp switch mounting nut 8 ~ 100.8 ~ 1.0 5.8 ~ 7.23
Active wheel speed sensor mounting bolt on
the brake plate 7 ~ 10
0.7 ~ 1.0 5.1 ~ 7.2
HECU mounting bracket bolt 17 ~ 261.7 ~ 2.612.3 ~ 18.8
HECU mounting nut 6 ~ 100.6 ~ 1.0 4.3 ~ 7.2
Yaw rate & lateral acceleration sensor bolt 5 ~ 80.5 ~ 0.8 3.62 ~ 5.8
SPECIFICATION (ABS)
Part ItemStandard valueRemark
HECU(Hydraulic and
Electronic Control
Unit) System
4 channel 4 sensor
(Solenoid)
·ABS system:ABS &
EBD control
Type
Motor, valve relay
intergrated type
Operating voltage 8 V ~ 16 V(DC)
Operating temperature - 40 ~ 120 °C
( - 40 ~ 248 °F)
Warning lamp Operating voltage
12 V·ABS W/L:ABS failure
·Brake W/L:Parking,
brake oil, EBD failure
Current consumption 80 mA
Acitve wheel speed
sensor Supply voltage
DC 4.5 ~ 2.0 V
Operating temperature - 40 ~ 150 °C
Output current low 5.9 ~ 8.4 mATyp.7 mA
Output current High 11.8 ~ 16.8 mATyp.14 mA
Frequency range 1 ~ 2500 HZ
Air gap Front
0.15 ~ 1.5 mm Typ.0.7 mm
Rear 0.2 ~ 1.2 mm Typ.0.7 mm
Tone wheel 48 teeth
Output duty 30~70 %
SPECIFICATION(ESP)

PartItemStandard ValueRemark
HECU(Hydraulic and
Electronic Control
Unit) System
4 channel 4
sensor(Solenoid)
·Total control(ABS,
EBD, TCS, ESP)
Type
Motor, valve relay
intergrated type
Operating voltage 8 V ~ 16 V(DC)
Operating temperature - 40 ~ 120 °C(- 40 ~
248 °F)
Warning lamp Operating voltage
12 V
·ESP Operating Lamp
·ESP Warning Lamp
Current consumption 80 mA
Active wheel speed
sensor Supply voltage
DC 4.5 ~ 20V
Operating temperature - 40 ~ 150 °C
Output current low 5.9 ~ 8.4 mA
Output current high 11.8 ~ 16.8 mA
Tone wheel 48 teeth
Frequency range 1 ~ 2500 HZ
Airgap Front
0.15 ~ 1.5 mm Typ. 0.7 mm
Rear 0.2 ~ 1.2 mm Typ. 0.7 mm
Steering Wheel Angle
Sensor Operating Voltage
8V ~ 16 V
Current Consumption Max 150 mA
Operating Angular velocity Max ± 780 °/sec
Yaw - rate & Lateral G
sensor Operating Voltage
8 V ~ 16 V
Current Consumption Max. 120 mA
Output Voltage high 4.35 V~ 4.65 VTyp. 4.5 V
Output Voltage low 0.35 ~ 0.65 VTyp. 0.5 V
Yaw Sensor Operating Range ±100 ° /s
G Sensor Operating Range ±1.8 G
Reference voltage output 2.464 ~ 2.536 VTyp. 2.5 V
LUBRICANT
Item Recommended lubricantQuantity
Brake fluid DOT 3 or DOT 4As required
Brake pedal bushing and brake pedal bolt Chassis greaseAs required
Parking brake shoe and backing plate contact surfaces Bearing greaseAs required
Caliper guide rod and boot RX - 2 grease0.8 ~ 1.3 g
Rear caliper guide rod and boot Rubber grease0.8 ~ 1.3g

2007 > 2.7L V6 GASOLINE >
REMOVAL
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
a. Avoid breathing dust particles.
b. Never use on air hose or brush to clean brake assemblies.
1. Loosen the front wheel nuts slightly. Raise the front of the vehicle, and make sure it is securely supported. Remove
the front wheels.
2. Remove the guide rod bolt (B), After raise the caliper assembly (A), support it with a wire.
3.Remove pad shim (A), pad retainer (B) and pad assembly (C) in the caliper bracket.
INSTALLATION
1.Install the pad retainers (A) on the caliper bracket.
2.Install pad shims (A) and the brake pads (B) with the wear indicator on the inside.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Raise the rear of the vehicle and make sure it is securely supported. Remove the rear wheel.
2. Remove the guide rod bolt(B), After raising the caliper assembly (A), support it with a wire.
3.Remove pad shim (A), pad retainer (B) and pad assembly (C) in the caliper bracket.
INSTALLATION
1.Install the pad retainer (A) to the caliper bracket.
2. Install the brake pads (B) and pad shims (A) and Install the pad with the wear indicator (C) on the inside.
If you reuse the pads, check for foreign material between the pad shim (A) and the back of the pads (B) and
reinstall the brake pads in their original position to prevent a momentary loss of braking efficiency.
3. Press in the piston with the special tool (09581- 11000).

[RHD]
8.Remove the parking brake lamp switch (A).
[LHD]
9.Raise the rear of the vehicle and make sure it is securely supported.
10. Remove the mounting bolt (A) of the parking brake wire bracket from the body.

9.Install the hub cap (A) and the disc (B).
10. Install the rear wheels and tires from the rear hubs.
11. Tighten the parking brake adjusting nut.
12. Install the parking brake wire and the pedal assembly.
ADJUSTMENT
ADJUSTMENT OF REAR BRAKE SHOE CLEARANCE
1. Raise the vehicle, and make sure it is securely supported.
2. Remove the rear wheel and tire from the rear hub.
3. After removing the plug from the disc, rotate the toothed wheel by a screw driver until the disc is not moving, and
then return it by 5 notches.
ADJUSTMENT PRECEDURE OF DIH FOOT PARKING BRAKE
1.Adjust the adjusting nut (A) so that parking pedal stoke is to be 88 ~ 98 mm(3.46 ~ 3.86 in) when operating effort
is 200 N(20 kgf, 44 lb) after full stroke operation of parking pedal over 3 times for setting parking wire.

is 200 N(20 kgf, 44 lb) after full stroke operation of parking pedal over 3 times for setting parking wire.
a.The parking brake adjustment must be carried out after adjusting the rear shoe.
b. After adjusting parking brake, notice following matter;
a. Must be free from clearance between adjusting nut and pin.
b. Check securely that the bake is not dragging
BED-IN PROCEDURE FOR DIH FOOT PARKING BRAKE

ECU CONNECTOR INPUT/OUTPUT(ABS)
Wire No.Designation Current
max.permissible
wire resistance R_L (mΩ) min.leakage
resistanceR_P (kΩ)
max
min
1 Ground for recirculation pump 20~39 A10 A 10
4 Ground for solenoid valves
and ECU 5~15 A
2.5 A 10
2 Voltage supply for pump
motor 20~39 A
10 A 10200
3 Voltage supply for solenoid
valves 5~15 A
2 A10200