2007 ISUZU KB P190 oil

Engine Management – V6 – Service Operations Page 6C1-3–31

4 Remove the fuel injector (1) from the fuel rail.
5 Remove and discard the fuel injector seals (2).
6
As required, repeat for the remaining injectors and test
each fuel injector, refer to the Test in this Section.
Figure 6C1-3 – 36
Test

To prevent component damage use connector
test adaptor kit J 35616-A.
1 Connect a digital ohmmeter using connector test adaptor kit J 35616-A to the fuel injector.
2 Measure the resistance across terminals A and B.
3 Compare the reading against the specification.
Fuel injector resistance @ 20°C ............... 11.4 – 12.6 Ω
4 If the resistance is not within specifications, replace
the fuel injector.
Figure 6C1-3 – 37
Reinstall
Reinstallation of the fuel injector is the reverse of the removal procedure, noting the following:
1 Install new fuel injector seals and lubricate with clean engine oil.
2 Install a new fuel injector retaining clip, refer to Figure 6C1-3 – 35.

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Engine Management – V6 – Service Operations Page 6C1-3–33

Reinstall
Reinstallation of the fuel injector wiring harness assembly is the reverse of the removal procedure, noting the following:

Ensure there is no undue strain placed on the
fuel injector wiring harness (1) once it has
been positioned in the tray (2).
1 Lay the fuel injector wiring harness in the lower tray.
2 Clip the upper and lower fuel injector harness trays together, ensuring that all eight retainers are correctly
seated.
Figure 6C1-3 – 41
Reinstall
Reinstallation of the fuel rail assembly is the reverse of the removal procedure, noting the following:
1 Lubricate the fuel injector O-rings with engine oil.
2 Carefully reinstall the fuel rail and injector assembly.

Ensure the fuel injectors are correctly seated
in the lower intake manifold, and the fuel rail
attaching brackets are correctly located prior
to tightening the attaching bolts.
3 Reinstall the fuel rail attaching bolts and tighten to the correct torque specification. Fuel rail attaching bolt
torque specification ..................................8.0 – 12.0 Nm
4 Reconnect the fuel feed hose to the fuel rail, refer to 6C Fuel System - V6.
5 Inspect the fuel rail and quick connect fitting for leaks, refer to 6C Fuel System - V6.
6 Road test the vehicle and check for correct operation.
2.14 Heated Oxygen Sensor

To avoid the possibility of personal injury,
allow the exhaust pipe to cool to ambient
temperature (less than 50 °
°°
°
C) before
attempting to remove the oxygen sensor.
Service Precautions
• Handle the HO2S carefully. Do not drop it, and keep it free of grease, dirt and other contaminants. Do not use
cleaning solvents of any type on the HO2S.
• Do not repair the HO2S or any of its parts. Replace the HO2S if any damage is evident.
• The HO2S may be difficult to remove when the engine is cold. Excessive force may damage the threads in the
exhaust manifold or exhaust pipe.

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Engine Management – V6 – Service Operations Page 6C1-3–34

• If the HO2S has been removed, but not replaced, anti-seize compound must be applied to the threads prior to
installation. New HO2S will already have the anti-seize compound applied.
• For vehicles with the six wire HO2S sensor, under no
circumstances should the protective cover (1) be
removed, or the gortex filter (2) be covered and / or
sealed.
Figure 6C1-3 – 42
Six Wire Sensor
The replacement procedure for Bank 1 and Bank 2 six wire heated oxygen sensor (HO2S) are typically the same, with
the following procedure being specific to Bank 1.
Remove
1 Turn the ignition switch off.
2 Unclip the HO2S wiring harness connector assembly (1) from the ignition coil wiring harness tray, refer to Figure 6C1-3 – 43. View A refers to Bank 1, and View B refers to Bank 2.
3 Slide the connector locking tang (2) away from the harness connector.
4 Separate the harness connector (3).

Figure 6C1-3 – 43
5 Raise the front of the vehicle and support on safety stands. Refer to 0A General Information for location of the jacking points.

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Engine Management – V6 – Service Operations Page 6C1-3–38

2.15 Ignition Coil
Ignition Coils
The replacement procedure for all ignition coils is the same except for the removal of the ignition coil on cylinder No's 1,
3 and 4, it is necessary to remove the upper intake manifold assembly.
Remove
1 Turn the ignition switch off.
NOTE
If the upper intake manifold has been removed,
plug the lower manifold openings to prevent dirt
and other contaminants from entering.
2 If required, remove the upper intake manifold assembly, refer to 6A1 Engine Mechanical – V6.
3 Using a flat-blade screwdriver, slide the connector retaining latch (1) in the direction of the arrow.
4 Remove the wiring harness connector from the ignition coil (2).
Figure 6C1-3 – 49

Clean the area around the ignition coil before
removal to avoid debris from entering the
engine.
5 Fully loosen the bolt (1) attaching the ignition coil (2) to the camshaft cover.
NOTE
The ignition coil bolts are captive. Do not attempt
to remove the bolts from the ignition coil.
6 Remove the ignition coil by first, twisting the coil to release it, and then pulling the ignition coil upwards to
remove it.
Figure 6C1-3 – 50

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Engine Management – V6 – Service Operations Page 6C1-3–39

Disassemble

Do not use a sharp implement such as a knife
to cut the ignition coil boot (1) from the
ignition coil. Using a sharp implement may
damage the ignition coil insulator (2).
1 Using your thumb, work the ignition coil boot off the ignition coil insulator.
NOTE
Take care the spring (3) does not become
dislodged as the boot is removed.
To aid removal of the boot, use a blunt
instrument to lift the boot edge away from the
coil insulator and spray a release agent between
the boot and the coil insulator.
2 Remove the spring from the ignition coil insulator.
Figure 6C1-3 – 51
Reassemble
1 Position the spring (3) in the insulator recess, refer to Figure 6C1-3 – 51.
2 Lubricate the ignition coil insulator (1) with talcum powder.
3 Fit the ignition coil boot, ensuring it is fully seated at the top of the insulator.
Figure 6C1-3 – 52
Test

Never probe the ignition coil with a 12 V tester
as the ignition coil will be damaged.
Due to the internal components of the ignition coil assembly, it is not possible to perform any primary and / or secondary
resistance checks. For further information on the ignition coil operation, refer to 6C1-1 Engine Management – V6 –
General Information.

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Engine Management – V6 – Service Operations Page 6C1-3–40

Reinstall
Reinstallation of the ignition coil is the reverse of the removal procedure, noting the following:
1 Lubricate the ignition coil sealing rubber (1) with clean engine oil, and the inside of the ignition coil boot (2)
with talcum powder.
Figure 6C1-3 – 53
2 Reinstall the ignition coil by pushing down on the ignition coil to engage the sealing rubber in the camshaft cover.

Ensure the ignition coil is fully seated before
tightening the attaching bolt to the specified
torque.
3 Reinstall the ignition coil bolt and tighten to the correct torque specification. Ignition coil attaching bolt
torque specification ...................................7.0 – 11.0 Nm
4 Road test the vehicle and check for correct operation.
2.16 Intake Air Duct Assembly
Remove
1 Turn the ignition switch off.
2 Disconnect the crankcase ventilation hose (1) from the air intake duct (2).
3 Loosen the two air intake duct retaining clamps (3),
4 Pull the air intake duct away from the throttle body.
5 Pull the air intake duct away from the mass air flow sensor.
Figure 6C1-3 – 54


Reinstall
Reinstallation of the air intake duct is the reverse of the removal procedure, noting the following:

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Engine Management – V6 – Service Operations Page 6C1-3–43

6 Remove the bolt (1) attaching the knock sensor (2) to
the engine block and remove the knock sensor.
Figure 6C1-3 – 57
Reinstall
Reinstallation of the knock sensor is the reverse of the removal procedure, noting the following:
1 Ensure the knock sensor mounting surface is flat and free of any dirt, oxidisation, etc.

Ensure the knock sensor is fully seated and
correctly aligned before tightening the
attaching bolt.
Do not over-tighten the attaching bolt as
incorrect operation of the knock sensor may
result.
2 Reinstall the knock sensor and bolt (1). Align the knock sensor so that it is parallel to the engine oil pan
mounting surface (2), ± 3° (3).
3 Tighten the knock sensor bolt to the correct torque specification.
Knock sensor attaching bolt
torque specification .................................21.0 – 25.0 Nm
4 Road test the vehicle and check for correct operation, taking particular note that no exhaust leaks are
evident.
Figure 6C1-3 – 58
2.19 Knock Sensor, Bank 1 (RHS)
Remove

1 Turn the ignition switch off.
2 Raise the front of the vehicle and support on safety stands, refer to 0A General Information for location of the jacking points.

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Engine Management – V6 – Service Operations Page 6C1-3–45


Ensure the knock sensor is fully seated
before tightening the attaching bolt.
Do not over-tighten the attaching bolt as
incorrect operation of the knock sensor may
result.
2 Reinstall the knock sensor and bolt (1). Align the knock sensor so that it is parallel to the engine oil pan
mounting surface (2), ± 3° (3).
3 Tighten the knock sensor bolt to the correct torque specification.
Knock sensor attaching bolt
torque specification .................................21.0 – 25.0 Nm
4 Road test the vehicle and check for correct operation.
Figure 6C1-3 – 61
2.20 Mass Air Flow Sensor
The intake air temperature (IAT) sensor is part of the mass air flow (MAF) Sensor. For the IAT sensor test procedure
refer to 2.17 Intake Air Temperature Sensor.
Handling Precautions

Under no circumstances should the MAF
sensor retaining screws (1) be loosened or
removed as the MAF will become
unserviceable and will require replacement.

Figure 6C1-3 – 62
Remove
1 Turn the ignition switch off.

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