2007 ISUZU KB P190 torque

7A2-16 TRANSMISSION CONTROL SYSTEM (JR405E)
Transmission Fluid Passages (Main Unit)
Legend1. Oil cooler (outlet)
2. Low & reverse brake pressure detection port (R range line pressure detection port)
3. Low clutch pressure detection port (D, 3, 2, L range
line pressure detection port)
4. High clutch pressure detection port
5. 2-4 brake pressure detection port
6. Oil cooler (inlet)
7. Oil cooler (outlet)
8. High clutch pressure detection passage
9. Oil pump passage (outlet)
10. Reverse clutch passage 11. High clutch passage 12. Front lubrication passage
13. 2-4 brake passage
14. Oil pump passage (inlet)
15. Torque converter passage (when not in lock up
control)
16. Torque converter passage (when in lock up control)
17. Oil cooler passage (inlet)
18. 2-4 brake pressure detection passage
19. Extension lubrication passage
20. Low clutch passage
21. Rear lubrication passage
22. Low & reverse brake passage
23. Low & reverse brake pressure detection passage

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ISUZU KB P190 2007

7A2-24 TRANSMISSION CONTROL SYSTEM (JR405E)
Scan Tool Data List
The Transmission Scan Tool Data List contains all
transmission related parameters that are available on
the scan tool. Use the Transmission Scan Tool Data
List only after the following is determined:
• The Transmission Controls - Diagnostic System Check is completed. • On-board diagnostics are functioning properly.
Scan tool values from a properly running engine may
be used for comparison with the transmission you are
diagnosing. The Transmission Scan Tool Data List
represents values that would be seen on a normal
running engine. Only the parameters listed below are
referenced in this service manual for use in diagnosis.
Scan Tool Parameter Units DisplayedTypical Data
Operating Conditions: Engine idle/ Engine coolant temperature is between 75 to 85 °C (167 to 185 °F)/ Accelerator pedal is not
pressed/ Park range/ Transfer case is 2H position/ Accessories OFF
Accelerator Pedal Position %0%
Engine Speed RPMNearly 700 RPM
AT Input Speed (Automatic Transmission) RPM600 to 700 RPM
TCC Slip Speed (Torque Converter Clutch) RPMLess than 100 RPM
AT Output Speed (Automatic Transmission) RPM0 RPM
Vehicle Speed km/h/ MPH0 km/h / MPH
Current Gear 1st/ 2nd/ 2nd L-Up/ 3rd/ 3rd
L-Up/ 4th/ 4th L-Up 1st
Estimated Gear Ratio : 132.77:1
Transmission Range (TR) Park/ Neutral/ Reverse/
Drive/ Drive 3/ Drive 2/ Drive 1 Park
TR Switch P (Transmission Range) On/ OffOn
TR Switch R (Transmission Range) On/ OffOff
TR Switch N (Transmission Range) On/ OffOff
TR Switch D (Transmission Range) On/ OffOff
TR Switch 3 (Transmission Range) On/ OffOff
TR Switch 2 (Transmission Range) On/ OffOff
TR Switch L (Transmission Range) On/ OffOff
PCS Command (Pressure Control Solenoid) On/ OffOn
Low & Reverse Brake Solenoid Command %100%
Low & Reverse Brake Pressure Switch On/ OffOff
2-4 Brake Solenoid Command %100%
2-4 Brake Pressure Switch On/ OffOff
High Clutch Solenoid Command %100%
High Clutch Pressure Switch On/ OffOff
Low Clutch Solenoid Command %0%
TCC Solenoid (Torque Converter Clutch) %5%
Transmission Fluid Temperature °C/ °F V arie s
Transmission Oil Temperature Lamp On/ OffOff
TCM Status Temp. (Temperature Transmission Control Module) Low/ HighLow
4 Wheel Drive Low On/ OffOff
TCM Status Transfer (Transmission Control Module) Low/ HighHigh
TCM Status Down Slope (Transmission Control Module) On/ OffOff

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-25
Scan Tool Data Definitions
This information will assist in driveability problems. The
displays can be viewed while the vehicle is being
driven. Always perform the Diagnostic System Check -
Transmission Controls first. The Diagnostic System
Check will confirm proper system operation.
Accelerator Pedal Position
This parameter displays the angle of the accelerator
pedal as calculated by the engine control module
(ECM) using the signals from the accelerator pedal
position (APP) sensors. This data is sent over the pulse
wave modulation (PWM) signal from the ECM to the
TCM. The scan tool will display linearly from 0 to 100%
according to the pedal operation.
Engine Speed
This parameter displays the rotational speed of the
crankshaft as calculated by the engine control module
(ECM) based on inputs from the crankshaft position
sensor or camshaft position sensor. This data is sent
over the pulse signal from the ECM to the TCM.
AT Input Speed (Automatic Transmission)
This parameter displays the rotational speed of the
reverse & high clutch drum as calculated by the TCM
based on inputs from the input shaft speed (ISS)
sensor.
TCC Slip Speed (Torque Converter Clutch)
This parameter displays the difference between
transmission input shaft speed and the engine speed
(engine speed - input shaft speed). A negative value
indicates that the engine speed is less than the input
shaft speed, deceleration. A positive value indicates
that the engine speed is greater than the input shaft
speed, acceleration. A value of zero indicates that the
engine speed is equal to the input shaft speed, torque
converter clutch (TCC) is applied.
AT Output Speed (Automatic Transmission)
This parameter displays the rotational speed of the
parking gear that is connected to the output shaft as
calculated by the TCM based on inputs from the output
shaft speed (OSS) sensor. Vehicle Speed
This parameter indicates the vehicle speed calculated
by the TCM using the signal from the output shaft
speed sensor. The scan tool will display a low value at
lower vehicle speeds, and a high value at higher
vehicle speeds.
Current Gear
This parameter displays the current gear position
based on the command from the TCM.
Estimated Gear Ratio
This parameter displays the current gear ratio
calculated by the TCM using the signal from the input
shaft speed (ISS) sensor and the output speed sensor
(OSS) sensor.
Transmission Range (TR)
This parameter displays the selector lever position
based on the transmission range (TR) switch inputs.
TR Switch P, R, N, D, 3, 2, L (Transmission Range)
This parameter displays the input state of the
transmission range (TR) switch to the TCM. When the
selector lever is moved to each range, the scan tool
displays On.
PCS Command (Pressure Control Solenoid)
This parameter displays the commanded state of the
pressure control (PC) solenoid valve control circuit. On
indicates the solenoid valve is being energized by the
TCM, allowing line pressure to be low.
Low & Reverse Brake Solenoid Command
This parameter displays the low & reverse brake
solenoid valve control duty ratio based on the
command for the TCM. The scan tool will display a
lower percentage when the low & reverse brake is
controlled to engage (fluid pressure is applied to the
low & reverse brake hydraulic circuits). The scan tool
will display higher percentage when the low & reverse
brake is controlled to disengage (fluid pressure is
drained from the low & reverse brake hydraulic
circuits).
TCM Status Up Slope (Transmission Control Module) On/ OffOff
3rd Start Switch On/ OffOff
3rd Start Lamp On/ OffOff
Power Drive Switch On/ OffOff
Power Drive Lamp On/ OffOff
Brake Pedal Switch On/ OffOff
Diagnostic Switch On/ OffOff
Check Trans Lamp On/ OffOff
Scan Tool Parameter
Units DisplayedTypical Data

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ISUZU KB P190 2007

7A2-26 TRANSMISSION CONTROL SYSTEM (JR405E)
Low & Reverse Brake Pressure Switch
This parameter displays the input state of the low &
reverse brake transmission fluid pressure (TFP) switch
to the TCM. When the low & reverse brake fluid
pressure is generated, the scan tool displays On.
2-4 Brake Solenoid Command
This parameter displays the 2-4 brake solenoid valve
control duty ratio based on the command from the
TCM. The scan tool will display a lower percentage
when the 2-4 brake is controlled to engage (fluid
pressure is applied to the 2-4 brake hydraulic circuits).
The scan tool will display higher percentage when the
2-4 brake is controlled to disengage (fluid pressure is
drained from the 2-4 brake hydraulic circuits).
2-4 Brake Pressure Switch
This parameter displays the input state of the 2-4 brake
transmission fluid pressure (TFP) switch to the TCM.
When the 2-4 brake fluid pressure is generated, the
scan tool displays On.
High Clutch Solenoid Command
This parameter displays the high clutch solenoid valve
control duty ratio based on the command from the
TCM. The scan tool will display a lower percentage
when the high clutch is controlled to engage (fluid
pressure is applied to the high clutch hydraulic circuits).
The scan tool will display higher percentage when the
high clutch is controlled to disengage (fluid pressure is
drained from the high clutch hydraulic circuits).
High Clutch Pressure Switch
This parameter displays the input state of the high
clutch transmission fluid pressure (TFP) switch to the
TCM. When the high clutch fluid pressure is generated,
the scan tool displays On.
Low Clutch Solenoid Command
This parameter displays the low clutch solenoid valve
control duty ratio based on the command from the
TCM. The scan tool will display a lower percentage
when the low clutch is controlled to engage (fluid
pressure is applied to the low clutch hydraulic circuits).
The scan tool will display higher percentage when the
low clutch is controlled to disengage (fluid pressure is
drained from the low clutch hydraulic circuits).
TCC Solenoid (Torque Converter Clutch)
This parameter displays the torque converter clutch
(TCC) control duty ratio based on the command from
the TCM. The scan tool will display a lower percentage
when the TCC is controlled to disengage (fluid
pressure is drained from the TCC release hydraulic
circuits). The scan tool will display higher percentage
when the TCC is controlled to engage (fluid pressure is
applied to the TCC apply hydraulic circuits). Transmission Fluid Temperature
This parameter displays the temperature of the
automatic transmission fluid (ATF) temperature as
calculated by the TCM using the signal from the
transmission fluid temperature (TFT) sensor. The scan
tool will display a low temperature when the signal
voltage is high, and a high temperature when the signal
voltage is low.
Transmission Oil Temperature Lamp
This parameter displays the commanded state of the
transmission oil temperature lamp control circuit. The
lamp should be On when the scan tool indicates
command On.
TCM Status Temp. (Temperature Transmission
Control Module)
This parameter displays the commanded state of the
high temperature mode shift map. On indicates the
transmission fluid temperature is high and the high
temperature mode is selected to prevent an
overheating.
4 Wheel Drive Low
This parameter displays the input state of the 4WD low
gear signal from the transfer case control module
(TCCM). When the 4L mode is selected, the scan tool
displays On.
TCM Status Transfer (Transmission Control
Module)
This parameter displays the commanded state of the
shift map that is based on the transfer case position.
High indicates the high mode (2H or 4H) is inputted
from the transfer case control module (TCCM). Low
indicates the low mode (4L) is inputted from the TCCM.
TCM Status Down Slope (Transmission Control
Module)
This parameter displays the commanded state of the
down slope mode shift map. On indicates the down
slope mode is selected under certain driving conditions.
TCM Status Up Slope (Transmission Control
Module)
This parameter displays the commanded state of the
up slope mode shift map. On indicates the up slope
mode is selected under certin driving conditions.
3rd Start Switch
This parameter displays the input state of the 3rd start
switch to the TCM. When the switch is pressed, the
scan tool displays On.
3rd Start Lamp
This parameter displays the commanded state of the
3rd start lamp control circuit. The lamp should be On
when the scan tool indicates command On.

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-27
Power Drive Switch
This parameter displays the input state of the power
drive switch to the TCM. When the switch is pressed,
the scan tool displays On.
Power Drive Lamp
This parameter displays the commanded state of the
power drive lamp control circuit. The lamp should be
On when the scan tool indicates command On.
Brake Pedal Switch
This parameter displays the input state of the brake
pedal switch to the TCM. When the pedal is depressed,
scan tool displays On. Diagnostic Switch
This parameter displays the input state of the
diagnostic request switch to the TCM. When the data
link connector (DLC) terminal 11 is pulled low, the
check trans lamp blinks to indicate flash code.
Check Trans Lamp
This parameter displays the commanded state of the
check trans lamp control circuit. The lamp should be
On when the scan tool indicates command On.
Scan Tool Output Controls
Scan Tool
Output Control Descriptions
Lamp control Power Lamp Te s tThe purpose of this test is for checking whether the power drive lamp is operating when
commanded ON. Faulty circuit(s) or an open circuit could be considered when not
operating when commanded ON.
Lamp control 3rd Start Lamp Te s t The purpose of this test is for checking whether the 3rd start lamp is operating when
commanded ON. Faulty circuit(s) or an open circuit could be considered when not
operating when commanded ON.
Lamp control AT Oil Temperature
Lamp Test The purpose of this test is for checking whether the AT oil temperature lamp is operating
when commanded ON. Faulty circuit(s) or an open circuit could be considered when not
operating when commanded ON.
Lamp control Check Light Te s t The purpose of this test is for checking whether the check trans lamp is operating when
commanded ON. Faulty circuit(s) or an open circuit could be considered when not
operating when commanded ON.
Solenoid valve control Low & Reverse
Brake Solenoid The purpose of this test is for checking whether the low & reverse brake solenoid valve is
operating when commanded ON. Faulty circuit(s) or a faulty solenoid valve could be
considered if not energizing when commanded ON.
Solenoid valve control 2-4 Brake
Solenoid Test The purpose of this test is for checking whether the 2-4 brake solenoid valve is operating
when commanded ON. Faulty circuit(s) or a faulty solenoid valve could be considered if
not energizing when commanded ON.
Solenoid valve control High Clutch
Solenoid Test The purpose of this test is for checking whether the high clutch solenoid valve is operating
when commanded ON. Faulty circuit(s) or a faulty solenoid valve could be considered if
not energizing when commanded ON.
Solenoid valve control Low Clutch
Solenoid Test The purpose of this test is for checking whether the low clutch solenoid valve is operating
when commanded ON. Faulty circuit(s) or a faulty solenoid valve could be considered if
not energizing when commanded ON.
Solenoid valve control Pressure
Control
Solenoid (PCS) The purpose of this test is for checking whether the pressure control (PC) solenoid valve is
operating when commanded ON. Faulty circuit(s) or a faulty solenoid valve could be
considered if not energizing when commanded ON.
Solenoid valve control TCC Solenoid
Te s t The purpose of this test is for checking whether the torque converter clutch (TCC) solenoid
valve is operating when commanded ON. Faulty circuit(s) or a faulty solenoid valve could
be considered if not energizing when commanded ON.

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7A2-44 TRANSMISSION CONTROL SYSTEM (JR405E)
DTC P0717 (Flash Code 14)
Circuit Description
The input shaft speed (ISS) sensor is located on right-
hand of the transmission case. The ISS sensor is a hall
effect element type sensor, which generates a square
wave signal pulse based on the reverse & high clutch
drum rotational speed (32 pulses per a rotation of the
reverse & high clutch drum). The sensor has the
following circuits.
• Ignition voltage feed circuit
• Low reference circuit
• ISS sensor signal circuit
The TCM calculates the turbine speed by the ISS
sensor signal, and uses it to calculate torque converter
slip speed and gear ratio. If the TCM detects
excessively low input shaft speed during the vehicle
running, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
• The engine speed is more than 1500 RPM.
• The vehicle speed is more than 40 km/h (24 MPH).
• The selector lever is forward range.
Condition for Setting the DTC • The TCM detects that the input shaft speed is less than 300 RPM for 2 seconds.
Action Taken When the DTC Sets • The TCM blinks the Check Trans lamp when the diagnostic runs and fails. During the vehicle running;
• The TCM holds the last gear position when the diagnostic runs and fails.
• The TCM inhibits lock up control.
After the vehicle stopped;
• The TCM stops all shift solenoid valves and fixes to the 3rd gear.
• The TCM stops PC solenoid valve.
Condition for Clearing the DTC • The TCM turns OFF the Check Trans lamp when the diagnostic runs and does not fail.
• A current DTC clears when the diagnostic runs and does not fail.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
• Electromagnetic interference in the ISS sensor circuits may set this DTC.
• An intermittent ISS sensor signal pulse may set this DTC.
• Ensure the ISS sensor is tight.
Schematic Reference: Transmission Controls
Schematics
Connector End View Reference: Transmission
Controls Connector End Views or TCM Connector End
Views
Circuit/ System Testing DTC P0717
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Transmission Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Transmission Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Lift the driving wheels or drive the vehicle.
4. Operate the vehicle within the Conditions for Running the DTC.
5. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition.
2. Disconnect the input shaft speed (ISS) sensor harness connector.
3. Turn ON the ignition, with the engine OFF.
4. Connect a test lamp between the ignition voltage feed circuit (pin 2 of E-31) and a
known good ground.
Does the test lamp illuminate? —
Go to Step 4 Go to Step 6

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-81
DTC P1860 (Flash Code 36)
Circuit Description
The torque converter clutch (TCC) solenoid valve
controls fluid acting on the lock up control spool valve,
which then controls lock up clutch apply and release.
The solenoid valve is installed to the lower part of the
valve body assembly. The TCM controls the solenoid
valve by a duty cycle (pulse width modulation [PWM])
signal based on the vehicle running conditions. The
solenoid valve provides a smooth engagement of the
torque converter clutch by operating on a duty cycle
percentage of ON time. The TCM monitors the TCC
solenoid valve operating status through the feedback
circuit. If the TCM detects an improper voltage level on
the control circuit, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC • The TCM detects an open circuit or short circuit on the TCC solenoid valve control circuit. Action Taken When the DTC Sets
• The TCM blinks the Check Trans lamp when the diagnostic runs and fails.
• The TCM inhibits lock up control.
Condition for Clearing the DTC • The TCM turns OFF the Check Trans lamp when the diagnostic runs and does not fail at next
ignition cycle.
• A current DTC clears when the diagnostic runs and does not fail at next ignition cycle.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
Schematic Reference: Transmission Controls
Schematics
Connector End View Reference: Transmission
Controls Connector End Views or TCM Connector End
Views
Circuit/ System Testing DTC P1860
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Transmission Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Transmission Controls
2 1. Install a scan tool.
2. Perform the Torque Converter Clutch (TCC) Solenoid control with a scan tool.
3. Command the solenoid valve ON and OFF.
Does the TCC solenoid valve click with each
command? —
Go to Diagnostic Aids Go to Step 3
3 1. Turn OFF the ignition.
2. Disconnect the in-line harness connector (E- 54) near the transmission range switch.
3. Connect a test lamp between the control circuit (pin 4 of E-54 female side) and a known
good ground.
4. Turn ON the ignition, with the engine OFF.
5. Perform the TCC Solenoid control with a scan tool.
6. Command the solenoid valve ON and OFF.
Does the test lamp turn ON and OFF with each
command? —
Go to Step 8 Go to Step 4
4 Does the test lamp remain illuminated with each
command? —
Go to Step 5 Go to Step 6

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TRANSMISSION CONTROL SYSTEM (JR405E) 7A2-93
Intermittent Conditions
ChecksAction
Definition:
The problem is not currently present but is indicated in DTC History.
OR
There is a customer complaint, but the symptom cannot currently be duplicated, if the problem is not DTC related.
Preliminary Checks • Refer to Symptoms - Transmission Controls before starting.
Harness/ Connector Many intermittent open or shorted circuits are affected by harness/ connector
movement that is caused by vibration, engine torque, bumps/ rough pavement, etc.
Test for this type of condition by performing the applicable procedure from the
following list:
• Move related connectors and wiring while monitoring the appropriate scan tool data.
• Move related connectors and wiring with the component commanded ON, and OFF, with the scan tool. Observe the component operation.
• With the engine running, move related connectors and wiring while monitoring engine operation.
If harness or connector movement affects the data displayed, component/ system
operation, or engine operation, inspect and repair the harness/ connections as
necessary.
Electrical Connections or Wiring Poor electrical connections, terminal tension or wiring problems cause most intermittent. To perform the following inspections:
• Poor mating of the connector halves, or terminals improperly seated in the connector body.
• Improperly formed or damaged terminals. Test for poor terminal tension.
• Poor terminal to wire connections including terminals crimped over insulation. This requires removing the terminal from the connector body.
• Corrosion/ water intrusion. Pierced or damaged insulation can allow moisture to enter the wiring. The conductor can corrode inside the insulation, with little
visible evidence. Look for swollen and stiff sections of wire in the suspect
circuits.
• Wires that are broken inside the insulation.
• Harness for pinched, cut or rubbed through wiring.
• Ensure that the wiring does not come in contact with hot exhaust components.
Control Module Power and Grounds
Component Power and Grounds Poor power or ground connections can cause widely varying symptoms.
• Test all control module power supply circuits. Many vehicles have multiple circuits supplying power to the control module. Other components in the system
may have separate power supply circuits that may also need to be tested.
Inspect connections at the module/ component connectors, fuses, and any
intermediate connections between the power source and the module/
component. A test lamp or a DMM may indicate that voltage is present, but
neither tests the ability of the circuit to carry sufficient current. Ensure that the
circuit can carry the current necessary to operate the component.
• Test all control module ground and system ground circuits. The control module may have multiple ground circuits. Other components in the system may have
separate grounds that may also need to be tested. Inspect grounds for clean
and tight connections at the grounding point. Inspect the connections at the
component and in splice packs, where applicable. Ensure that the circuit can
carry the current necessary to operate the component.

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