EC-80
< SERVICE INFORMATION >
BASIC SERVICE PROCEDURE
3.Check that downstream of throttle valve is free from air leakage.
4.When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-129
.
5.If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
•Engine stalls.
•Erroneous idle.
Fuel Pressure CheckINFOID:0000000003531616
FUEL PRESSURE RELEASE
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
• Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
• Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the quick
connector o-ring maintains sealability.
• Use Fuel Pressure Gauge Kit J-44321 and Fuel Pressure Adapter J-44321-6 to check fuel pressure.
• Do not perform fuel pressure check with electrical system operating (i.e. lights, rear defog, A/C, etc.).
Fuel pressure gauge may indicate false readings due to varying engine loads and changes in mani-
fold vacuum.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because JA60 models do not have fuel return system.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE" .
2. Remove engine cover.
3. Remove fuel hose using Quick Connector Release J-45488. Refer to EM-17
.
• Do not twist or kink fuel hose because it is plastic hose.
• Do not remove fuel hose from quick connector.
• Keep fuel hose connections clean.
SEF214Y
BBIA0380E
BASIC SERVICE PROCEDURE
EC-81
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
4. Install Fuel Pressure Adapter J-44321-6 and Fuel Pressure
Gauge (from kit J-44321) as shown in figure.
• Do not distort or bend fuel rail tube when installing fuel pres-
sure gauge adapter.
• When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
5. Turn ignition switch ON (reactivate fuel pump), and check for
fuel leakage.
6. Start engine and check for fuel leakage.
7. Read the indication of fuel pressure gauge.
• During fuel pressure check, check for fuel leakage from fuel
connection every 3 minutes.
8. If result is unsatisfactory, go to next step.
9. Check the following.
• Fuel hoses and fuel tubes for clogging
• Fuel filter for clogging
• Fuel pump
• Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
10. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Adapter J-44321-6, release fuel pressure
to zero. Refer to "FUEL PRESSURE RELEASE" .At idling:
Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
BBIA0390E
EC-88
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Fail-Safe Chart
INFOID:0000000003531619
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
Priority Detected items (DTC)
1 • U1000 U1001 CAN communication line
• U1010 CAN communication
• P0101 P0102 P0103 Mass air flow sensor
• P0112 P0113 P0127 Intake air temperature sensor
• P0117 P0118 P0125 Engine coolant temperature sensor
• P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
• P0128 Thermostat function
• P0181 P0182 P0183 Fuel tank temperature sensor
• P0327 P0328 P0332 P0333 Knock sensor
• P0335 Crankshaft position sensor (POS)
• P0340 Camshaft position sensor (PHASE)
• P0460 P0461 P0462 P0463 Fuel level sensor
• P0500 Vehicle speed sensor
• P0605 ECM
• P0643 Sensor power supply
• P0700 TCM
• P0705 Park/neutral position (PNP) switch
• P0850 Park/neutral position (PNP) switch
• P1550 P1551 P1552 P1553 P1554 Battery current sensor
• P1610 - P1615 NATS
• P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 • P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
• P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
• P0075 P0081 Intake valve timing control solenoid valve
• P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
• P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
• P0441 EVAP control system purge flow monitoring
• P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
• P0447 P0448 EVAP canister vent control valve
• P0451 P0452 P0453 EVAP control system pressure sensor
• P0550 Power steering pressure sensor
• P0603 ECM power supply
• P0710 P0717 P0720 P0740 P0744 P0745 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769 P1772
P1774 A/T related sensors, solenoid valves and switches
• P1217 Engine over temperature (OVERHEAT)
• P1140 P1145 Intake valve timing control position sensor
• P1805 Brake switch
• P2100 P2103 P2118 Electric throttle control actuator
• P2101 Electric throttle control function
3 • P0011 P0021 Intake valve timing control
• P0171 P0172 P0174 P0175 Fuel injection system function
• P0300 - P0308 Misfire
• P0420 P0430 Three way catalyst function
• P0442 EVAP control system (SMALL LEAK)
• P0455 EVAP control system (GROSS LEAK)
• P0456 EVAP control system (VERY SMALL LEAK)
• P0506 P0507 Idle speed control system
• P1148 P1168 Closed loop control
• P1211 TCS control unit
• P1212 TCS communication line
• P1421 Cold start control
• P1564 ICC/ASCD steering switch
• P1568 ICC command value
• P1572 ICC/ASCD brake switch
• P1574 ICC/ASCD vehicle speed sensor
• P2119 Electric throttle control actuator
EC-90
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Symptom Matrix Chart
INFOID:0000000003531620
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-613
Fuel pressure regulator system 334444444 4EC-80
Injector circuit 11232 22 2EC-608
Evaporative emission system 334444444 4EC-33
Air Positive crankcase ventilation sys-
tem
334444444 41EC-45
Incorrect idle speed adjustment 1 1 1 1 1EC-71
Electric throttle control actuator 112332222 2 2EC-543
,
EC-548
,
EC-554
,
EC-559
IgnitionIncorrect ignition timing adjustment 33111 11 1EC-71
Ignition circuit 11222 22 2EC-626
Main power supply and ground circuit 22333 33 23EC-139
Mass air flow sensor circuit
1
122
222 2EC-186,
EC-194
Engine coolant temperature sensor circuit
333EC-205,
EC-217
Air fuel ratio (A/F) sensor 1 circuitEC-225
,
EC-234
,
EC-242
,
EC-250
,
EC-588
Throttle position sensor circuit
22EC-210
,
EC-318
,
EC-477
,
EC-479
,
EC-574
Accelerator pedal position sensor circuit 3 2 1EC-440
,
EC-561
,
EC-567
,
EC-581
Knock sensor circuit 2 3EC-332
Crankshaft position sensor (POS) circuit 2 2EC-336
TROUBLE DIAGNOSIS
EC-91
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Camshaft position sensor (PHASE) circuit 3 2EC-342
Vehicle speed signal circuit 2 3 3 3EC-429
Power steering pressure sensor circuit 2 3 3EC-435
ECM 22333333333EC-440,
EC-444
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-178
Park/Neutral position (PNP) switch circuit 3 3 3 3 3EC-452
Refrigerant pressure sensor circuit 2 3 3 4EC-638
Electrical load signal circuit 3EC-606
Air conditioner circuit 223333333 3 2AT C - 3 0
ABS actuator and electric unit (control unit) 4EC-467
,
EC-468
or BRC-11
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-94
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Engine Control Component Parts Location
INFOID:0000000003531621
1. ECM 2. Battery current sensor 3. Power steering pressure sensor
4. Ignition coil (with power transistor)
and spark plug (bank 2)5. Refrigerant pressure sensor 6. Intake valve timing control position
sensor (bank 2)
7. Intake valve timing control solenoid
valve (bank 2)8. Engine coolant temperature sensor 9. Electric throttle control actuator
10. Intake valve timing control position
sensor (bank 1)11. Intake valve timing control solenoid
valve (bank 1)12. Cooling fan motor
13. Camshaft position sensor (PHASE) 14. Ignition coil (with power transistor)
and spark plug (bank 1)15. Mass air flow sensor (with intake air
temperature sensor)
16. A/F sensor 1 (bank 1) 17. EVAP service port 18. Fuel injector (bank 1)
19. Knock sensor (bank 1) 20. EVAP canister purge volume control
solenoid valve21. Knock sensor (bank 2)
22. Fuel injector (bank 2) 23. A/F sensor 1 (bank 2) 24. IPDM E/R
BBIA0743E
EC-96
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
1. EVAP canister purge volume control
solenoid valve (view with engine
cover removed)2. EVAP service port (view with engine
cover removed)3. Crankshaft position sensor (POS)
(view from under the vehicle)
4. Engine oil pan (view from under the
vehicle)5. Condenser-1 6. Brake fluid reservoir
7. EVAP canister (view with fuel tank
removed)8. EVAP control system pressure sen-
sor (view with fuel tank removed)9. EVAP canister vent control valve
(view with fuel tank removed)
10. Rear suspension member (view with
fuel tank removed)11. Refrigerant pressure sensor (view
with hood open)12. Intake valve timing control position
sensor (bank 2) (view with engine
cover and intake air duct removed)
BBIA0783E
TROUBLE DIAGNOSIS
EC-107
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
EC
N
P O
40
41
42
63Y/G
P
L
GFuel injector No. 6
Fuel injector No. 4
Fuel injector No. 2
Fuel injector No. 8[Engine is running]
•Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idleBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
•Warm-up condition
• Engine speed: 2,000 rpmBATTERY VOLTAGE
(11 - 14V)
45 L/YEVAP canister purge volume
control solenoid valve[Engine is running]
• Idle speed
• Accelerator pedal: Not depressed even
slightly, after engine startingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)BATTERY VOLTAGE
(11 - 14V)
47 YSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
48 SBSensor power supply
(EVAP control system pres-
sure sensor)[Ignition switch: ON]Approximately 5V
49 R/YSensor power supply
(Refrigerant pressure sensor)[Ignition switch: ON]Approximately 5V
50 B Throttle position sensor 1[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully releasedMore than 0.36V
[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully depressedLess than 4.75V TER-
MI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)SEC984C
SEC985C
SEC990C
SEC991C