ATC-166
< SERVICE INFORMATION >
REFRIGERANT LINES
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.
• After charging refrigerant, check for leaks.
Checking of Refrigerant LeaksINFOID:0000000003533307
PRELIMINARY CHECK
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C oil leak-
age, damage, and corrosion. Any A/C oil leakage may indi cate an area of refrigerant leakage. Allow extra
inspection time in these areas when using either an el ectronic refrigerant leak detector (J-41995) or fluores-
cent dye leak detector (J-42220).
If any dye is observed using a fluorescent dye leak detector (J-42220), confirm the leak using a electronic
refrigerant leak detector (J-41995). It is possible that the dye is from a prior leak that was repaired and not
properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic refrigerant leak detector (J-41995), move the probe
along the suspected leak area at 25 - 50 mm (1 - 2 in) per second and no further than 6 mm (1/4 in) from the
component.
CAUTION:
Moving the electronic refrigerant l eak detector probe slower and clo ser to the suspected leak area will
improve the chances of finding a leak.
Checking System for L eaks Using the Fluoresc ent Dye Leak DetectorINFOID:0000000003533308
1. Check the A/C system for leaks using the fluorescent dye leak detector and safety goggles (J-42220) in a
low sunlight area (area without windows preferable). Il luminate all components, fittings and lines. The dye
will appear as a bright green/yellow area at the point of leakage. Fluorescent dye observed at the evapo-
rator drain opening indicates an evaporator core asse mbly leak (tubes, core or expansion valve).
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, then inspect the shop rag or cloth with the fl uorescent dye leak detector (J-42220) for dye residue.
3. After the leak is repaired, remove any residual dye using refrigerant dye cleaner (J-43872) to prevent
future misdiagnosis.
4. Perform a system performance check and then verify t he leak repair using a electronic refrigerant leak
detector (J-41995).
NOTE:
• Other gases in the work area or substances on the A/C components, for example, anti-freeze, wind-
shield washer fluid, solvents and oils, may falsely tri gger the leak detector. Make sure the surfaces to be
checked are clean.
• Clean with a dry cloth or blow off with shop air.
• Do not allow the sensor tip of the electronic refri gerant leak detector (J-41995) to contact with any sub-
stance. This can also cause false readings and may damage the detector.
Dye InjectionINFOID:0000000003533309
NOTE:
This procedure is only necessary when recharging the system or when the compressor has seized and must
be replaced.
1. Check the A/C system static (at rest) pressure . Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle 7.4 cc (1/4 ounce) of the HFC-134a (R -134a) fluorescent leak detection dye (J-41447) into
the HFC-134a (R-134a) dye injector (J-41459).
CAUTION: Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to exp
ansion valve bolt : Refer to ATC-152, "
Component".
ATC-168
< SERVICE INFORMATION >
REFRIGERANT LINES
3. Move the probe along each component at a speed of approxi-mately 25 - 50 mm (1 - 2 in)/second as shown.
CHECKING PROCEDURE
NOTE:
To prevent inaccurate or false readings, make sure t here is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in a calm area (low air/wind movement) so that \
the
leaking refrigerant is not dispersed.
1. Turn the engine OFF.
2. Connect the manifold gauge set (J-39183-C) to the A/C service ports. Refer to ATC-150, "
HFC-134a (R-
134a) Service Procedure".
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above a temperature of
16 °C (61 °F). If less than specification, recover/evacuat e and recharge the system with the specified
amount of refrigerant. Refer to ATC-150, "
HFC-134a (R-134a) Service Procedure".
NOTE:
At temperatures below 16 °C (61 °F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi) pressure.
4. Perform the leak test from the high-pressure side (front A/C compressor discharge “a” to evaporator inlet
“f” or rear piping connection “l”) to the low-pressure side (front A/C evaporator drain hose “g” to shaft seal
“k” and rear A/C evaporator drain hose “o” to piping connection “r”). Refer to ATC-152, "
Component".
Clean the component to be checked and carefully move the electronic refrigerant leak detector probe
completely around the following connections and components.
• Check the compressor shaft seal
• Check the high and low-pressure pipe and hose fittings, relief valve, and compressor shaft seal
• Check the liquid tank
• Check the refrigerant pressure sensor
• Check all around the service valves. Check that the service valve caps are screwed tightly on the ser-
vice valves (to prevent leaks).
NOTE:
After removing manifold gauge set (J-39183-C) from the service valves, wipe any residue from the ser-
vice valves to prevent any false readings by the electronic refrigerant leak detector (J-41995).
• Evaporator
With engine OFF, turn blower fan on “High” for at l east 15 seconds to dissipate any refrigerant trace in
the heater and cooling unit assembly. Wait a minimum of 10 minutes accumulation time (refer to the
manufacturer's recommended procedure for actual wait time) before inserting the electronic refrigerant
leak detector probe into the heater and cooling unit assembly drain hose.
NOTE:
Keep the probe inserted for at least 10 seconds. Use c aution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak is detected, verify at least once by blow ing compressed air into the area of the suspected leak,
then repeat the leak check.
6. Do not stop when one leak is found. Continue to c heck for additional leaks at all system components and
connections.
7. If no leaks are found, perform steps 8 - 11.
8. Start the engine.
9. Set the heater A/C controls as follows: NOTE:
For the automatic system, turn OF F the automatic controls and set the heater A/C controls manually.
a. A/C switch to ON
SHA708EA
NAVIGATION SYSTEM
AV-73
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NAVIGATION SYSTEM
System DescriptionINFOID:0000000003533706
NOTE:
Refer to NAVI System Owner's Manual for system operation.
The navigation system periodically calculates the vehicle's current
position according to the following three signals: Travel distance of
the vehicle as determined by the vehicle speed sensor, turning angle
of the vehicle as determined by the gyroscope (angular velocity sen-
sor), and the direction of vehicle travel as determined by the GPS
antenna (GPS information).
The current position of the vehicle is then identified by comparing the
calculated vehicle position with map data read from the map DVD-
ROM, which is stored in the DVD-ROM drive (map-matching), and
indicated on the screen with a current-location mark.
By comparing the vehicle position detection results found by the
GPS and by map-matching, more accurate vehicle position data can
be used.
The current vehicle position will be calculated by detecting the dis-
tance the vehicle moved from the previous calculation point and its
direction.
TRAVEL DISTANCE
Travel distance calculations are based on the vehicle speed sensor input signal. Therefore, the calculation
may become incorrect as the tires wear down. To prevent this, an automatic distance fine adjustment function
has been adopted. Adjustments can be made in extreme cases (such as driving with tire chain fitted on tires).
Refer to AV-103, "
Confirmation/Adjustment Mode".
TRAVEL DIRECTION
Change in the travel direction of the vehicle is calculated by a gyroscope (angular velocity sensor) and a GPS
antenna (GPS information). As the gyroscope and GPS antenna have both merit and demerit, input signals
from them are prioritized in each situation. However, this order of priority may change in accordance with more
detailed travel conditions so that the travel direction is detected more accurately.
MAP-MATCHING
WKIA1371E
SEL684V
Type Advantage Disadvantage
Gyroscope (angular velocity sensor)• Can detect the vehicle's turning angle quite
accurately.• Direction errors may accumulate when the ve-
hicle is driven for long distances without stop-
ping.
GPS antenna (GPS information)• Can detect the vehicle's travel direction
(North/South/East/West).• Correct direction cannot be detected when the
vehicle speed is low.
NAVIGATION SYSTEM
AV-75
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• Position correction by GPS is not available while the vehicle is stopped.
COMPONENT DESCRIPTION
NAVI Control Unit
• The gyro (angular speed sensor) and the DVD-ROM drive are
built-in units that control the navigation functions.
• Signals are received from the gyro, the vehicle speed sensor, and
the GPS antenna. Vehicle location is determined by combining this
data with the data contained in the DVD-ROM map. Location infor-
mation is shown on liquid crystal display (display unit).
• Maps, traffic control regulations, and other pertinent information
can be easily read from the DVD-ROM disc.
• The oscillator gyro sensor is used to detect changes in vehicle
steering angle.
Map DVD-ROM
• The map DVD-ROM has maps, traffic control regulations, and other pertinent information.
• To improve DVD-ROM map matching and route determination functions, the DVD-ROM uses an exclusive
Nissan format. Therefore, the use of a DVD-ROM provided by other manufacturers cannot be used.
Display Control Unit
The display control unit coordinates audio and video signals between the NAVI control unit and the display
unit.
Display Unit
Displays NAVI system information.
AV Switch
AV switch allows user to input NAVI display settings. Self diagnostics are initiated using AV switch.
GPS Antenna
GPS antenna sends signals to NAVI control unit.
CAN Communication System DescriptionINFOID:0000000003533707
Refer to LAN-4.
WKIA4593E
NAVIGATION SYSTEM
AV-107
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The Error History displays the time and place of the most recent occurrence of that error. However, take note
of the following points.
• Correct time of the error occurrence may not be displayed when the GPS antenna substrate within the NAVI
control unit has malfunctioned.
• Place of the error occurrence is represented by the position of the current-location mark at the time when the
error occurred. If the current-location mark has deviated from the correct position, then the place of the error
occurrence may be located correctly.
• The maximum number of occurrences which can be stored is 50. For the 51st and later occurrences, the dis-
played number remains 50.
When a reproducible malfunction occurred but its cause cannot be identified because several errors are
present, record the item, number and place (longitude/latitude) of error occurrence (or delete the Error His-
tory), then turn the ignition switch from OFF to ON to reproduce the malfunction. Check the Error History to
find the items which show an increased number of occurrences, and diagnose the item.
Error itemPossible causes
Example of symptom
Action/symptom
Gyro sensor
disconnectedCommunications malfunction between NAVI control unit and inter-
nal gyro.
• Navigation location detection performance has
deteriorated.
(Angular velocity cannot be detected.) • Perform self-diagnosis.
• When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio interfer-
ence.
GPS discon-
nectedCommunication error between NAVI control unit and internal GPS
substrate.• Navigation location detection performance has
deteriorated.
(Location correction using GPS is not per-
formed.)
• GPS receiving status remains gray. • Perform self-diagnosis.
• When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio interfer-
ence.
GPS trans-
mission ca-
ble
malfunctionMalfunctioning transmission wires to NAVI control unit and internal
GPS substrate.
• During self-diagnosis, GPS diagnosis is not
performed. • Perform self-diagnosis.
• When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio interfer-
ence.
GPS input
line connec-
tion errorMalfunctioning receiving wires to NAVI control unit and internal
GPS substrate.• Navigation location detection performance has
deteriorated.
(Location correction using GPS is not per-
formed.)
• GPS receiving status remains gray. • Perform self-diagnosis.
• When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio interfer-
ence.
GPS TCX0
over
GPS TCX0
underOscillating frequency of the GPS substrate frequency synchronizing
oscillation circuit exceeded (or below) the specification
• Navigation location detection performance has
deteriorated.
(Location correction using GPS is not per-
formed.)
• GPS receiving status remains gray. • Perform self-diagnosis.
• When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio interfer-
ence, or the control unit may have been subjected to excessively
high or low temperatures.
GPS ROM
malfunction
GPS RAM
malfunctionContents of ROM (or RAM) in GPS substrate are malfunctioning. • Location detection accuracy of the navigation
system will deteriorate, depending on the error
area in the memory, because GPS cannot
make correct positioning.
(Location correction using GPS is not per-
formed.) • Perform self-diagnosis.
• When the NAVI control unit is judged normal by self-diagnosis,
the symptom may be intermittent, caused by strong radio interfer-
ence.
NAVIGATION SYSTEM
AV-133
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A/C Screen Is Not Shown (NAVI Screen Is Shown)INFOID:0000000003533754
1.CHECK IGNITION SIGNAL
Check ignition signal. Refer to AV-117, "
Ignition Signal Inspection for Display Control Unit".
OK or NG
OK >> GO TO 2.
NG >> Check the malfunctioning parts.
2.CHECK CAN COMMUNICATION LINE
Check CAN communication line. Refer to AV-123, "
CAN Communication Line Check".
OK or NG
OK >> Replace display control unit. Refer to AV-145, "Removal and Installation".
NG >> After filling out CAN DIAG SUPPORT MONITOR check sheet, GO TO LAN-40
.
FUEL ECONOMY Screen Is Not ShownINFOID:0000000003533755
1. CHECK IGNITION SIGNAL
Check ignition signal. Refer to AV-116, "
Illumination Signal Inspection for Display Control Unit".
OK or NG
OK >> GO TO 2.
NG >> Check the malfunctioning parts.
2.CHECK CAN COMMUNICATION LINE
Check CAN communication line. Refer to AV-123, "
CAN Communication Line Check".
OK or NG
OK >> Replace display control unit. Refer to AV-145, "Removal and Installation".
NG >> After filling out CAN DIAG SUPPORT MONITOR check sheet, GO TO LAN-40
.
Average Fuel Economy Display Is Not Shown (" *** " Is Shown)INFOID:0000000003533756
1.CHECK VEHICLE SPEED SIGNAL
Check vehicle speed signal. Refer to AV-115, "
Vehicle Speed Signal Inspection for Display Control Unit".
OK or NG
OK >> GO TO 2.
NG >> Check the malfunctioning parts.
2.CHECK CAN COMMUNICATION LINE
Check CAN communication line. Refer to AV-123, "
CAN Communication Line Check".
OK or NG
OK >> Replace display control unit. Refer to AV-145, "Removal and Installation".
NG >> After filling out CAN DIAG SUPPORT MONITOR check sheet, GO TO LAN-40
.
Distance to Empty Display Is Not Shown (" *** " Is Shown)INFOID:0000000003533757
1.CHECK SPEEDOMETER
Confirm that speedometer is functioning.
Is speedometer functioning?
YES >> GO TO 2.
NO >> Refer to DI-17, "
Vehicle Speed Signal Inspection".
2.CHECK FUEL GAUGE
Confirm that fuel gauge is functioning.
Is fuel gauge functioning?
YES >> GO TO 3.
NO >> Refer to DI-18, "
Fuel Level Sensor Unit Inspection".
AV-136
< SERVICE INFORMATION >
NAVIGATION SYSTEM
YES or NO
YES >>AV-103, "Confirmation/Adjustment Mode".
NO >>AV-136, "
Driving Test".
Radio Wave from GPS Satellite Is Not ReceivedINFOID:0000000003533766
1.CHECK ENVIRONMENT
Check if any metal object that intercepts radio waves or an object that emits radio waves (such as a portable
phone) is located near the GPS antenna. Check if the vehicle is shielded by a building.
OK or NG
OK >> System is not malfunctioning. The GPS antenna may not be able to receive radio waves from the
GPS satellite if it is shielded by metal object or an object emitting radio waves is placed near it.
NG >> GO TO 2.
2.SELF-DIAGNOSIS
Perform “Self-diagnosis mode” of the self-diagnosis function. Refer to AV-101, "
Self-Diagnosis Mode (NAVI)".
OK or NG
OK >> Replace GPS antenna. Refer to AV-145, "Removal and Installation".
NG >> Check the malfunctioning parts.
Driving TestINFOID:0000000003533767
1.DRIVING TEST 1
1. Scroll the map screen to display the area to make correction. Press “ENTER” and select “CURRENT
LOCATION CORRECTION”.
2. Correct direction of the vehicle mark.
3. Perform the distance correction of the "CONFIRMATION/ADJUSTMENT" mode.
Note: Normally, adjustment is not necessary because this system has automatic distance correction func-
tion. However, when a tire chain is fitted, adjustment in accordance with the tire diameter ratio must be
made.
4. Are symptoms malfunctioning to the AV-137, "
Example of Symptom Judged Not Malfunction" after driving
the vehicle?
YES or NO
YES >> Limit of the location detection capacity of the navigation system.
NO >> GO TO 2.
2.DRIVING TEST 2
• Did any malfunction occur when the proper test in the following test patterns is performed?
• Test pattern
Driving test finds the difference between the symptoms monitored with and without each sensor.
- Test pattern 1: Test method with no GPS location correction
Disconnect GPS antenna connector connected to the NAVI control unit. Accurately adjust the current loca-
tion and the direction, then drive the vehicle.
- Test pattern 2: Test method with no map-matching
Accurately adjust the current location and the direction. Eject the map DVD-ROM from the NAVI control unit
with ignition switch turned to OFF, then drive the vehicle. After driving, insert the map DVD-ROM back in the
unit, display the track of the vehicle on the map screen and compare it with the actual road configuration.
• Sample tests
-
Perform test pattern 1.
-
Perform test pattern 1 & 2.
Compare the track of the vehicle on the map screen and the actual road configuration. For fairly accurate
tracking, plotting shall be made every several hundred meters (feet).
-
Perform test pattern 1 & 2.
Drive on a road of which distance is accurately known (by utilizing distance posts on a highway). Calculate
the rate of change (increased/decreased) of the distance by comparing with the actual distance.
NAVIGATION SYSTEM
AV-141
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Cause (condition) –: While driving ooo: Display Driving condition Remarks (correction, etc.)
Road config-
urationY–intersections
At a Y intersection or similar gradual divi-
sion of roads, an error in the direction of
travel deduced by the sensor may result in
the current-location mark appearing on the
wrong road.
If after travelling about 10 km (6
miles) the correct location has
not been restored, perform lo-
cation correction and, if neces-
sary, direction correction. Spiral roads
When driving on a large, continuous spiral
road (such as loop bridge), turning angle
error is accumulated and the vehicle mark
may deviate from the correct location.
Straight roads
When driving on a long, straight road and
slow curve without stopping, map-matching
does not work effectively enough and dis-
tance errors may accumulate. As a result,
the vehicle mark may deviate from the cor-
rect location when the vehicle is turned at a
corner.
Zigzag roads
When driving on a zigzag road, the map
may be matched to other roads in the simi-
lar direction nearby at every turn, and the
vehicle mark may deviate from the correct
location.
Roads laid out in a grid pattern
When driving where roads are laid out in a
grid pattern, or where many roads are run-
ning in the similar direction nearby, the map
may be matched to them by mistake and
the vehicle mark may deviate from the cor-
rect location.
Parallel roads
When two roads are running in parallel
(such as highway and sideway), the map
may be matched to the other road by mis-
take and the vehicle mark may deviate from
the correct location.
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