ACS-32
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
6. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC system
warning lamp (orange) does not illuminate.
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN
Self Diagnosis Will Not Run
1.CHECK ICC SYSTEM DISPLAY
When ignition switch is ON, do all displays illuminate?
YES or NO
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK SELF-DIAGNOSIS
• Disconnect ECM connectors, and check for damaged, bent or loose terminals. Securely connect them
again.
• Can self-diagnosis for ICC system be performed?
YES or NO
YES >> Inspection End.
NO >> GO TO 3.
3.CHECK ICC STEERING SWITCH
Check ICC steering switch. Refer to ACS-54, "
ICC Steering Switch" .
OK or NG
OK >> GO TO 4.
WKIA1985E
Component Possible Cause Specific causes
ICC unit power supply malfunctionNo voltage supply from ignition switchFuse blown
Harness open
Harness shorted
Ground cable not connectedHarness open
Harness shorted
ICC steering switch malfunction No signal transmittedHarness open
Harness shorted
Spiral cable open
Spiral cable shorted
Switch or ECM malfunction
CAN communication system malfunction Signal not transmittedHarness open
Harness shorted
CAN communication outside the standard
Combination meter system malfunction Indication not possibleIndicator malfunction
Indicator segments disappear
ICC unit malfunction Internal malfunction ICC unit
ACS-42
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
4.CHECK ICC BRAKE SWITCH
Check ICC brake switch. Refer to ACS-54, "
ICC Brake Switch and Stop Lamp Switch" .
OK or NG
OK >> GO TO 5.
NG >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Refer to ACS-9,
"ICC System Running Test". Then perform self-diagnosis of ICC system again.
5.CHECK ICC BRAKE HOLD RELAY
Disconnect ICC brake hold relay and check continuity between ICC
brake hold relay terminal 4 and terminal 3.
OK or NG
OK >> GO TO 6.
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Refer to ACS-9, "
ICC System
Running Test". Then perform self-diagnosis of ICC sys-
tem again.
6.CHECK HARNESS THROUGH ICC BRAKE HOLD RELAY, ICC BRAKE SWITCH, ICC UNIT
1. Disconnect ECM and ICC unit harness connectors.
2. Check continuity between ICC brake hold relay harness connec-
tor E134 terminal 4 and ICC unit harness connector B17 termi-
nal 29.
3. Check continuity between ICC unit harness connector B17 ter-
minal 29 and ground.
OK or NG
OK >> GO TO 7.
NG >> • Repair harness between ICC brake hold relay and ICC brake switch.
• Repair harness between ICC brake switch and ICC unit.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
7.CHECK ICC BRAKE HOLD RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between ICC brake hold relay harness connector
E134 terminal 3 and ground.
OK or NG
OK >> Replace ICC unit. Refer to ACS-55, "ICC Unit". Erase
DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test". Then perform self-
diagnosis of ICC system again.
NG >> • Check fuse or ICC brake hold relay power supply sys-
tem harness.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
8.CHECK STOP LAMP SWITCHContinuity should exist.
SKIA6658E
Continuity should exist.
Continuity should not exist.
WKIA1929E
Battery voltage should exist
WKIA3618E
ACS-44
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Check continuity between ICC brake hold relay terminal 1 and termi-
nal 2.
OK or NG
OK >> GO TO 13.
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Refer to ACS-9, "
ICC System
Running Test". Then perform self-diagnosis of ICC sys-
tem again.
13.CHECK ICC UNIT STANDARD VOLTAGE
With CONSULT-II
1. Connect connectors of ICC unit and stop lamp switch.
2. While performing active test (STOP LAMP: STP LMP DRIVE
ON) with CONSULT-II, check voltage between ICC unit harness
connector B17 terminal 47 and ground.
OK or NG
OK >> GO TO 14.
NG >> Replace ICC unit. Refer to ACS-55, "
ICC Unit". Erase
DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC system again.
14.CHECK ICC BRAKE HOLD RELAY POWER SUPPLY CIRCUIT
Check voltage between ICC brake hold relay harness connector
E134 terminal 6 and ground.
OK or NG
OK >> GO TO 15.
NG >> • Check fuse or ICC brake hold relay power supply har-
ness.
• Erase DTC and perform ICC system running test.
Refer to ACS-9, "
ICC System Running Test". Then
perform self-diagnosis of ICC system again.
15.CHECK HARNESS BETWEEN ICC BRAKE HOLD RELAY AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit harness connectors.
3. Check continuity between ICC brake hold relay harness connec-
tor E134 terminal 7 and ICC unit harness connector B17 termi-
nal 38.
4. Check continuity between ICC unit harness connector B17 ter-
minal 38 (R/G) and ground.
OK or NG
OK >> GO TO 16.
NG >> • Repair harness between ICC brake hold relay and ICC unit or between ICC brake hold relay
and stop lamp switch. Continuity should exist
(minimal resistance through coil will exist)
SKIA6662E
47 - Ground Battery voltage should exist
(during active test)
SKIA3075E
6 - Ground Battery voltage should exist
WKIA1931E
7 - 38 Continuity should exist.
38 - Ground Continuity should not exist.
WKIA1932E
MAIN POWER SUPPLY AND GROUND CIRCUIT
AT-159
< SERVICE INFORMATION >
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Diagnosis ProcedureINFOID:0000000003532439
1.CHECK TCM POWER SOURCE STEP 1
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Check voltage between A/T assembly harness connector termi-
nals and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK TCM POWER SOURCE STEP 2
1. Disconnect A/T assembly harness connector.
2. Turn ignition switch ON. (Do not start engine.)
3. Check voltage between A/T assembly harness connector termi-
nals and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
Check the following items:
• Harness for short or open between battery and A/T assembly harness connector terminals 1, 2
• Harness for short or open between ignition switch and A/T assembly harness connector terminal 6
• 10A fuse [No. 3, located in the fuse block (J/B)] and 10A fuse (No. 49, located in the IPDM E/R)
• Ignition switch, Refer to PG-3
.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK TCM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Check continuity between A/T assembly harness connector F9
terminals 5, 10 and ground.
If OK, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
5.DETECT MALFUNCTIONING ITEM
Item Connector Terminal Voltage
TCM F91 - Ground
Battery voltage
2 - Ground
6 - Ground 0V
SCIA2104E
Item Connector Terminal Voltage
TCM F91 - Ground
Battery voltage 2 - Ground
6 - Ground
SCIA2105E
Continuity should exist.
SCIA2106E
PRECAUTIONSATC-7
< SERVICE INFORMATION >
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Rear A/C
CAUTION:
The new and former refrigerant connections use diffe rent O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or
around the connection.
O-Ring Part Numbers and Specifications
WJIA2315E
1. Rear heater and cooling unit assembly 2. Rear A/C pipes 3. Rear A/C heater core pipes
4. Rear heater core hose 5. Rear blower motor 6. Underfloor rear A/C pipes
7. Underfloor rear heater core pipes A. Bolt torque specifications B. Leak checking order (l - r)
C. Tightening torque D. Wrench size E. O-ring size
⇐ Front
NOTE: The O-ring size 8 is the high-side and the O-ring size 16 is the low-side.
TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
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Potentio Temperature Control (PTC)
There are two PTCs (passenger and driver) built into the front air
control. They can be set at an interval of 0.5
°C (1.0 °F) in the 16 °C
(60 °F) to 32 °C (90 °F) temperature range by rotating the temperature
dial. The set temperature is displayed.
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
1.CHECK POWER SUPPLY CIRCUITS FOR FRONT AIR CONTROL
1. Disconnect front air control connector.
2. Check voltage between front air control harness connector M49 terminals 14 and 22, and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A fuses [Nos. 8 and 19, located in the fuse block (J/B)]. Refer to PG-73
.
• If fuses are OK, check harness for open circuit. Repair or replace as necessary.
• If fuses are NG, replace fuse and check harness fo r short circuit. Repair or replace as neces-
sary.
2.CHECK GROUND CIRCUIT FOR FRONT AIR CONTROL
WJIA1050E
WJIA0414E
Terminals Ignition switch position
(+)
(-) OFF ACC ON
Front air
control
connector Te r m i n a l N o .
M49 14 GroundApprox. 0V Approx. 0V
Battery
voltage
M49 22 Battery
voltage Battery
voltage Battery
voltage
WJIA0415E
TROUBLE DIAGNOSISATC-81
< SERVICE INFORMATION >
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COMPONENT DESCRIPTION
Variable Blower Control
The variable blower control is located on the cooling unit. The vari-
able blower control receives a gate voltage from the front air control
to steplessly maintain the blower motor voltage in the 0 to 5 volt
range (approx.).
DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR
SYMPTOM: Blower motor operation is malfunctioning under starting
blower speed control.
1.CHECK FUSES
Check 20A fuses [No. 24 and 27 (Located in the fuse and fusible link box)]. For fuse layout. Refer to PG-
74PG-74.
OK or NG
OK >> GO TO 2.
NG >> GO TO 10.
2.CHECK FRONT BLOWER MOTOR POWER SUPPLY CIRCUIT
WJIA0559E
WJIA1358E
Fuses are good.
TROUBLE DIAGNOSISATC-83
< SERVICE INFORMATION >
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7.CHECK VARIABLE BLOWER CONTROL SIGNAL CIRCUIT
1. Disconnect front air control connector.
2. Check continuity between front air control harness connector
M49 terminal 13 and variable blower control harness connector
M122 terminal 2.
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.
8.CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY
1. Turn ignition switch ON.
2. Check voltage between front blower motor relay harness con- nector M107 terminal 2 and ground.
OK or NG
OK >> GO TO 9.
NG >> Repair harness or connector.
9.CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between front blower motor relay connector M107 terminal 1 and front air control harness connector M49 ter-
minal 26.
OK or NG
OK >> Replace front air control. Refer to ATC-123, "Removal
and Installation" .
NG >> Repair harness or connector.
10.REPLACE FUSES
1. Replace fuses.
2. Activate the front blower motor.
3. Do fuses blow?
YES or NO
YES >> GO TO 11.
NO >> Inspection End.
11 .CHECK FRONT BLOWER MOTOR POWER SUPPLY CIRCUIT FOR SHORT 13 - 2 : Continuity should exist.
WJIA1362E
2 - Ground : Battery voltage.
WJIA1363E
1 - 26 : Continuity should exist.
WJIA1364E