TF-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
THROTTLE POSI [0.0/8] –××Thottle position status is displayed.
Signal input with CAN communication line.
4WD MODE [AUTO/LOCK/2WD/4L] –××Control status of 4WD recognized by transfer
control unit. (AUTO, 4H, 2WD or 4LO)
VHCL/S COMP [km/h] or [mph] –××Vehicle speed recognized by transfer control
unit.
COMP CL TORQ [kgm] –××Calculated torque recognized by transfer con-
trol unit.
DUTY SOLENOID [%] –××Control value of clutch pressure solenoid.
2-4WD SOL [ON/OFF] –××Output condition to 2-4WD solenoid.
2-4WD SOL MON [ON/OFF] – –×Check signal for transfer control unit signal
output.
MOTOR RELAY [ON/OFF] –××Transfer motor relay signal status is dis-
played.
MOTOR RELAY MON [ON/OFF] – –×Check signal for transfer control unit signal
output.
4WD FAIL LAMP [ON/OFF] –××Control status of 4WD warning lamp is dis-
played.
2WD IND [ON/OFF] – –×Control status of 4WD shift indicator lamp
(2WD indicator lamp) is displayed.
AUTO IND [ON/OFF] – –×Control status of 4WD shift indicator lamp
(2WD and AUTO indicator lamp) is displayed.
LOCK IND [ON/OFF] – –×Control status of 4WD shift indicator lamp
(2WD, AUTO and Lock indicator) is displayed.
4L IND [ON/OFF] – –×Control status of 4LO indicator lamp is dis-
played.
ATP IND [ON/OFF] – –×Control status of ATP warning lamp is dis-
played.
SHIFT POS SW1 [ON/OFF]×–×Actuator position switch 1 (Low) signal status
is displayed.
SHIFT POS SW2 [ON/OFF]×–×Actuator position switch 2 (high) signal status
is displayed.
SHIFT ACT1 [ON/OFF] –××Output condition to actuator motor (clockwise)
SHIFT AC MON1 [ON/OFF]×–×Check signal for transfer control unit signal
output
SHIFT ACT2 [ON/OFF] –××Output condition to actuator motor (counter-
clockwise)
SHIFT AC MON2 [ON/OFF]×–×Check signal for transfer control unit signal
output
T/F F SPEED [km/h] or [mph]×–×Displayed, but do not use.
A/T R SPEED [km/h] or [mph]×–×Output shaft revolution signal (Revolution
sensor) calculated by TCM.
Signal input with CAN communication line.
AT GEAR POSI [1/2/3/4/5]
×–×A/T actual gear position is displayed.
Voltage [V] – –×The value measured by the voltage probe is
displayed. Monitored item (Unit)Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELEC-
TION FROM
MENU
TROUBLE DIAGNOSIS
TF-49
< SERVICE INFORMATION >
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PDIA0227E
Flickering pattern or
flickering conditionItems Malfunction Check items
2Output shaft revolution
signal (from TCM)• Malfunction is detected in output shaft revolution signal
that is output from TCM through CAN communication.
• Improper signal is input while driving.TF-53, "
Output Shaft
Revolution Signal
(TCM)"
3Clutch pressure sole-
noid signal• Proper voltage is not applied to clutch pressure solenoid
valve due to open or short circuit.TF-76, "Clutch Pressure
Solenoid"
4 2-4WD solenoid signal• Proper voltage is not applied to 2-4WD solenoid valve
due to open or short circuit.TF-80, "2-4WD Sole-
noid"
5 Transfer motor• Motor does not operate properly due to open or short cir-
cuit in transfer motor or motor relay.TF-84, "Transfer Motor"
6Vehicle speed signal
(from ABS)• Malfunction is detected in vehicle speed signal that is out-
put from ABS actuator and electric unit (control unit)
through CAN communication.
• Improper signal is input while driving.TF-54, "Vehicle Speed
Sensor (ABS)"
7 CAN communication• Malfunction has been detected from CAN communication
line.TF-99, "CAN Communi-
cation Line"
8 AD converter• AD converter system of transfer control unit is malfunc-
tioning.TF-51, "
Power Supply
Circuit for Transfer Con-
trol Unit"
9Transfer fluid tempera-
ture• Signal voltage from fluid temperature sensor is abnormal-
ly high (Transfer fluid temperature is abnormally low)
while driving.TF-90, "Transfer Fluid
Temperature"
10 Neutral-4LO switch• Improper signal from neutral-4LO switch is input due to
open or short circuit.TF-54, "Neutral-4LO
Switch"
11 Clutch pressure switch• Improper signal from clutch pressure switch is input due
to open or short circuit.
• Malfunction occurs in clutch pressure switch or hydraulic
circuit.TF-92, "Clutch Pressure
Switch"
12 Line pressure switch• Improper signal from line pressure switch is input due to
open or short circuit.
• Malfunction occurs in line pressure switch or hydraulic
circuit.TF-94, "Line Pressure
Switch"
13Engine speed signal
(from ECM)• Malfunction is detected in engine speed signal that is out-
put from ECM through CAN communication.
• Improper signal is input while driving.TF-76, "Engine Speed
Signal (ECM)"
14Throttle position sen-
sor (from ECM)• Malfunction is detected in accelerator pedal position sig-
nal that is output from ECM through CAN communication.
• Signal voltage from accelerator pedal position sensor is
abnormally high or low.TF-97, "Throttle Posi-
tion Signal (ECM)"
15 Power supply• Power supply voltage for transfer control unit is abnor-
mally low while driving.TF-51, "
Power Supply
Circuit for Transfer Con-
trol Unit"
16 4WD shift switch• More than two switch inputs are simultaneously detected
due to short circuit of 4WD shift switch.TF-57, "4WD Shift
Switch"
TF-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
CAUTION:
• If “CAN communication” is displayed with other DTCs, first perform the trouble diagnosis for CAN communication line.
• If “ABS operation signal”, “VDC operation signal" or “TCS operation signal" is displayed, first perform the trouble diagnosis
for ABS system.
• If “Output shaft revolution signal” is displayed, first perform the trouble diagnosis for A/T system.
NOTE:
• If "actuator position switch" or “actuator circuit” is displayed, first erase self-diagnostic results. ("Actuator position switch" or “actuator
circuit” may be displayed after installing transfer control unit or transfer assembly.)
• If “clutch pressure switch” or “line pressure switch” is displayed only while driving in reverse, check the continuity of “R” position on A/
T PNP switch. When there is nothing wrong with the electrical system, check the hydraulic system.
ERASE SELF-DIAGNOSIS
• In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
• However, this information is erased by turning ignition switch “OFF” after performing self-diagnostics or by
erasing the memory using the CONSULT-II.
17ABS operation signal
(from ABS)• Malfunction is detected in ABS operation signal that is
output from ABS actuator and electric unit (control unit)
through CAN communication.TF-97, "ABS Operation
Signal (ABS)"
18 Wait detection switch• Improper signal from wait detection switch is input due to
open or short circuit.TF-60, "Wait Detection
Switch"
19 Actuator motor• Motor does not operate properly due to open or short cir-
cuit in actuator motor.
• Malfunction is detected in the actuator motor. (When
4WD shift switch is operated and actuator motor is not
operated)
• Malfunction is detected in transfer shift high relay and
transfer shift low relay.TF-64, "
Actuator Motor",
TF-51, "
Power Supply
Circuit for Transfer Con-
trol Unit"
20Actuator position
switch• Improper signal from actuator position switch is input due
to open or short circuit.
• Malfunction is detected in the actuator position switch.TF-69, "Actuator Posi-
tion Switch"
21 Actuator circuit• Transfer control device actuator circuit is shorted or open.
(Malfunctions are detected when motor relay circuit is
open/shorted or relay transfer shift circuit is open/short-
ed.)
• Malfunction occurs in transfer control device drive circuit.TF-72, "
Transfer Control
Device"
• Malfunction is detected in transfer shut off relay.TF-51, "
Power Supply
Circuit for Transfer Con-
trol Unit"
22VDC operation signal
(from VDC)• Malfunction is detected in VDC operation signal that is
output from ABS actuator and electric unit (control unit)
through CAN communication.TF-98, "VDC Operation
Signal (ABS)"
23TCS operation signal
(from TCS)• Malfunction is detected in TCS operation signal that is
output from ABS actuator and electric unit (control unit)
through CAN communication.TF-98, "TCS Operation
Signal (ABS)"
24PNP switch signal
(from TCM)• When A/T PNP switch signal is malfunctioning or commu-
nication error between the vehicles.TF-63, "PNP Switch
Signal (TCM)"
Repeats flickering
every 2 to 5 sec.— Circuits that the self-diagnosis covers have no malfunction. —
Repeats flickering
every 0.25 sec.Data erase display• Power supply failure of memory back-up.
• Battery performance is poor.TF-51, "
Power Supply
Circuit for Transfer Con-
trol Unit"
No flickeringPNP switch or 4WD
shift switch• PNP switch or 4WD shift switch circuit is shorted or open.TF-63, "
PNP Switch
Signal (TCM)", TF-57,
"4WD Shift Switch"
Flickering pattern or
flickering conditionItems Malfunction Check items
TROUBLE DIAGNOSIS FOR SYSTEM
TF-51
< SERVICE INFORMATION >
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TROUBLE DIAGNOSIS FOR SYSTEM
Power Supply Circuit for Transfer Control UnitINFOID:0000000003532529
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
DIAGNOSTIC PROCEDURE
1.CHECK POWER SUPPLY
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Connect transfer control unit harness connector.
3. Check voltage between transfer control unit harness connector
terminals and ground.
Monitored item [Unit] Content Condition Display value
BATTERY VOLT [V]Power supply voltage for
transfer control unitIgnition switch: ON Battery voltage
Te r m i n a lWire
colorItem Condition Data (Approx.)
3 B Ground Always 0V
6 B Ground Always 0V
16 Y/R Power supplyIgnition switch: ON Battery voltage
Ignition switch: OFF
(5 seconds after Ignition switch is turned OFF) 0V
22 Y/R Power supplyIgnition switch: ON Battery voltage
Ignition switch: OFF
(5 seconds after Ignition switch is turned OFF) 0V
29 L/W Ignition switch monitorIgnition switch: ON Battery voltage
Ignition switch: OFF 0V
30 SB Shut off relayIgnition switch: ON 0V
Ignition switch: OFF
(5 seconds after Ignition switch is turned OFF)Battery voltage
45 B Ground Always 0V
47 WPower supply
(Memory back-up)Ignition switch: ON Battery voltage
Ignition switch: OFF Battery voltage
Connector Terminal Voltage (Approx.)
E14216 - Ground
0V 22 - Ground
E14329 - Ground
30 - Ground
Battery voltage
47 - Ground
WDIA0165E
TF-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
4. Turn ignition switch “ON”. (Do not start engine.)
5. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 2.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• 10A fuses No. 26 located in fuse and fusible link box and No. 59 located in the fuse and relay
box. Refer to PG-3
.
• 20A fuse No. 53 located in the IPDM E/R. Refer to PG-3
.
• Harness for short or open between battery and transfer control unit harness connector terminals
47.
• Harness for short or open between battery and transfer control unit harness connector terminal
29.
• Harness for short or open between battery and transfer shut off relay harness connector E69
terminal 1, and 3.
• Harness for short or open between transfer shut off relay harness connector E69 terminal 2 and
transfer control unit harness connector terminal 30.
• Harness for short or open between transfer shut off relay harness connector E69 terminal 5 and
transfer control unit harness connector terminals 16 and 22.
• Battery and ignition switch. Refer to PG-3
.
• Transfer shut off relay. Refer to "COMPONENT INSPECTION" .
2.CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector.
3. Check continuity between transfer control unit harness connec-
tor E142 terminals 3, 6, E143 terminal 45 and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
3.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 4.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
4.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-115, "
Removal and Installation".
Connector Terminal Voltage (Approx.)
E14216 - Ground
Battery voltage 22 - Ground
E14329 - Ground
30 - Ground 0V
47 - Ground Battery voltage
WDIA0166E
Continuity should exist.
SDIA2691E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-53
< SERVICE INFORMATION >
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COMPONENT INSPECTION
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer shut off relay. Refer to TF-22, "
Location of Electrical Parts" .
3. Apply 12V direct current between transfer shut off relay termi-
nals 1 and 2.
4. Check continuity between relay terminals 3 and 5.
5. If NG, replace the transfer shut off relay. Refer to TF-22, "
Loca-
tion of Electrical Parts" .
Transfer Control UnitINFOID:0000000003532530
DIAGNOSTIC PROCEDURE
1.INSPECTION START
Do you have CONSULT-II?
YES or NO
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM SELF-DIAGNOSIS (WITH CONSULT-II)
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Touch “ERASE”.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Perform the self-diagnosis again.
Is the
“CONTROL UNIT 1 [P1802]”, “CONTROL UNIT 2 [P1803]”, “CONTROL UNIT 3 [P1804]” or “CONTROL
UNIT 4 [P1809]” displayed?
YES >> Replace transfer control unit. Refer to TF-115, "Removal and Installation" .
NO >> Inspection End.
3.PERFORM SELF-DIAGNOSIS (WITHOUT CONSULT-II)
Without CONSULT-II
1. Perform the self-diagnosis and then erase self-diagnostic results. Refer to TF-48, "Self-Diagnosis Proce-
dure" and TF-48, "Self-Diagnosis Procedure" .
2. Perform the self-diagnosis again.
Do the self-diagnostic results indicate AD converter?
YES >> Replace transfer control unit. Refer to TF-115, "Removal and Installation" .
NO >> Inspection End.
Output Shaft Revolution Signal (TCM)INFOID:0000000003532531
DIAGNOSTIC PROCEDURE
1.CHECK DTC WITH TCM
Perform self-diagnosis with TCM. Refer to TF-48, "
Self-Diagnosis Procedure" ..
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
SCIA1245E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-59
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5. Check voltage between 4WD shift switch harness connector ter-
minal 1 and ground.
OK or NG
OK >> GO TO 3.
NG >> Go to TF-51, "
Power Supply Circuit for Transfer Control
Unit".
3.CHECK HARNESS BETWEEN 4WD SHIFT SWITCH AND TRANSFER CONTROL UNIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the 4WD shift switch harness connector.
3. Check continuity between the following terminals.
- Transfer control unit harness connector E142 terminal 9 and
4WD shift switch harness connector M141 terminal 2.
- Transfer control unit harness connector E142 terminal 18 and
4WD shift switch harness connector M141 terminal 5.
- Transfer control unit harness connector E142 terminal 23 and
4WD shift switch harness connector M141 terminal 6.
- Transfer control unit harness connector E142 terminal 24 and
4WD shift switch harness connector M141 terminal 3.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
• Harness for short or open between battery and transfer shut off relay harness connector E69
terminal 3.
• Power supply circuit for transfer control unit. Refer to PG-3
.
4.CHECK 4WD SHIFT SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect 4WD shift switch harness connector.
3. Operate 4WD shift switch and check continuity between 4WD
shift switch terminals.
Connector Terminal Voltage (Approx.)
M141 1 - Ground Battery voltage
PDIA0210E
Continuity should exist.SDIA2699E
Connector Terminal Condition Continuity
M1411 - 24WD shift switch: 2WD Yes
4WD shift switch: AUTO, 4H and
4LONo
1 - 34WD shift switch: AUTO Yes
4WD shift switch: 2WD, 4H and
4LONo
1 - 44WD shift switch: 2WD No
4WD shift switch: AUTO, 4H and
4LOYe s
1 - 54WD shift switch: 4H Yes
4WD shift switch: 2WD, AUTO,
and 4LONo
1 - 64WD shift switch: 4LO Yes
4WD shift switch: 2WD, AUTO and
4HNo
WDIA0205E
TF-64
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYSTEM
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
3.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Perform self-diagnosis with TCM again. Refer to AT-83, "
CONSULT-II Function (A/T)".
Actuator MotorINFOID:0000000003532537
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
Monitored item Content Condition Display value
SHIFT ACT1 [ON/OFF]Output condition to ac-
tuator motor (High)• Vehicle stopped
• Engine running
• A/T selector lever “N”
position
• Brake pedal depressed4WD shift switch: 4H to
4LO (“Wait” function is op-
erating.)ON
Except the above OFF
SHIFT AC MON1 [ON/OFF]Check signal for trans-
fer control unit signal
output• Vehicle stopped
• Engine running
• A/T selector lever “N”
position
• Brake pedal depressed4WD shift switch: 4H to
4LO (“Wait” function is op-
erating.)ON
Except the above OFF
SHIFT ACT2 [ON/OFF]Output condition to ac-
tuator motor (Low)• Vehicle stopped
• Engine running
• A/T selector lever “N”
position
• Brake pedal depressed4WD shift switch: 4LO to
4H (“Wait” function is op-
erating.)ON
Except the above OFF
SHIFT AC MON2 [ON/OFF]Check signal for trans-
fer control unit signal
output• Vehicle stopped
• Engine running
• A/T selector lever “N”
position
• Brake pedal depressed4WD shift switch: 4LO to
4H (“Wait” function is op-
erating.)ON
Except the above OFF
Te r m i n a lWire
colorItem Condition Data (Approx.)
4 Y/L Transfer shift high relay• Vehicle stopped
• Engine running
• A/T selector le-
ver “N” position
• Brake pedal de-
pressed4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
13 G/B Transfer shift low relay• Vehicle stopped
• Engine running
• A/T selector le-
ver “N” position
• Brake pedal de-
pressed4WD shift switch: 4LO to 4H (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
33 R/LTransfer shift high relay moni-
tor• Vehicle stopped
• Engine running
• A/T selector le-
ver “N” position
• Brake pedal de-
pressed4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V