PG-1
ELECTRICAL
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CONTENTS
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
POWER SUPPLY ROUTING CIRCUIT ...............3
Schematic .................................................................3
Wiring Diagram - POWER - ......................................5
Fuse ........................................................................16
Fusible Link .............................................................16
Circuit Breaker (Built Into BCM) ..............................16
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
17
System Description .................................................17
CAN Communication System Description ...............18
Function of Detecting Ignition Relay Malfunction ....18
CONSULT-II Function (IPDM E/R) ..........................18
Auto Active Test ......................................................20
Terminal and Reference Value for IPDM E/R .........22
IPDM E/R Terminal Arrangement ...........................26
IPDM E/R Power/Ground Circuit Inspection ...........26
Inspection with CONSULT-II (Self-Diagnosis) ........27
Removal and Installation of IPDM E/R ....................28
GROUND CIRCUIT ............................................29
Ground Distribution ..................................................29
HARNESS .........................................................39
Harness Layout .......................................................39
Wiring Diagram Codes (Cell Codes) .......................59
ELECTRICAL UNITS LOCATION ....................63
Electrical Units Location ..........................................63
HARNESS CONNECTOR .................................66
Description ...............................................................66
ELECTRICAL UNITS ........................................68
Terminal Arrangement .............................................68
STANDARDIZED RELAY .................................69
Description ...............................................................69
SUPER MULTIPLE JUNCTION (SMJ) .............71
Terminal Arrangement .............................................71
FUSE BLOCK - JUNCTION BOX (J/B) ............73
Terminal Arrangement .............................................73
FUSE AND FUSIBLE LINK BOX ......................74
Terminal Arrangement .............................................74
FUSE AND RELAY BOX ..................................75
Terminal Arrangement .............................................75
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
ROOM)
System DescriptionINFOID:0000000003533835
• IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It controls integrated relays via IPDM E/R control cir-
cuits.
• IPDM E/R-integrated control circuits perform ON-OFF operation of relays, CAN communication control, etc.
• It controls operation of each electrical component via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1. Lamp control
Using CAN communication lines, it receives signals from the BCM and controls the following lamps:
• Headlamps (Hi, Lo)
• Parking lamps
• Tail and license lamps
• Front fog lamps
2. Wiper control
Using CAN communication lines, it receives signals from the BCM and controls the front wipers.
3. Rear window defogger relay control
Using CAN communication lines, it receives signals from the BCM and controls the rear window defogger
relay.
4. A/C compressor control
Using CAN communication lines, it receives signals from the ECM and controls the A/C compressor
(magnetic clutch).
5. Starter control
Using CAN communication lines, it receives signals from the BCM and controls the starter relay.
6. Cooling fan control
Using CAN communication lines, it receives signals from the ECM and controls the cooling fan relays.
7. Horn control
Using CAN communication lines, it receives signals from the BCM and controls the horn relay.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit a maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
• When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication returns to normal operation, it also returns to normal control.
• Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Controlled system Fail-safe mode
Headlamp• With the ignition switch ON, the headlamp (low) is ON.
• With the ignition switch OFF, the headlamp (low) is OFF.
Tail and parking lamps• With the ignition switch ON, the tail and parking lamps are ON.
• With the ignition switch OFF, the tail and parking lamps are OFF.
Cooling fan• With the ignition switch ON, the cooling fan HI operates.
• With the ignition switch OFF, the cooling fan stops.
Front wiperUntil the ignition switch is turned off, the front wiper LO and HI remains in the same status it
was in just before fail−safe control was initiated.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C compressor OFF
Front fog lamps Front fog lamp relay OFF
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status automatically based on each operating condition.
1. CAN communication status
• CAN communication is normally performed with other control units.
• Individual unit control by IPDM E/R is normally performed.
• When sleep request signal is received from BCM, mode is switched to sleep waiting status.
2. Sleep waiting status
• Process to stop CAN communication is activated.
• All systems controlled by IPDM E/R are stopped. When 1 second has elapsed after CAN communica-
tion with other control units is stopped, mode switches to sleep status.
3. Sleep status
• IPDM E/R operates in low current-consumption mode.
• CAN communication is stopped.
• When a change in CAN communication signal is detected, mode switches to CAN communication sta-
tus.
• When a change in ignition switch signal is detected, mode switches to CAN communication status.
CAN Communication System DescriptionINFOID:0000000003533836
Refer to LAN-4.
Function of Detecting Ignition Relay MalfunctionINFOID:0000000003533837
• When the integrated ignition relay is stuck in a "closed contact" position and cannot be turned OFF, IPDM E/
R turns ON tail and parking lamps for 10 minutes to indicate IPDM E/R malfunction.
• When the state of the integrated ignition relay does not agree with the state of the ignition switch signal
received via CAN communication, the IPDM E/R activates the tail lamp relay.
NOTE:
When the ignition switch is turned ON, the tail lamps are OFF.
CONSULT-II Function (IPDM E/R)INFOID:0000000003533838
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II Start Procedure
Refer to GI-36, "CONSULT-II Start Procedure".
SELF-DIAGNOSTIC RESULTS
Display Item List
Ignition switch signal Ignition relay status Tail lamp relay
ON ON —
OFF OFF —
ON OFF —
OFF ON ON (10 minutes)
IPDM E/R diagnostic Mode Description
SELF-DIAG RESULTS Displays IPDM E/R self-diagnosis results.
DATA MONITOR Displays IPDM E/R input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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NOTE:
The details for display of the period are as follows:
• CRNT: Error currently detected with IPDM E/R.
• PAST: Error detected in the past and placed in IPDM E/R memory.
DATA MONITOR
All Signals, Main Signals, Selection From Menu
Display itemsCONSULT-II
display codeMalfunction detectionTIME
Possible causes
CRNT PAST
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.—————
CAN COMM CIRC U1000• If CAN communication reception/transmission
data has a malfunction, or if any of the control
units fail, data reception/transmission cannot
be confirmed.
• When the data in CAN communication is not
received before the specified time.XXAny of items listed be-
low have errors:
• TRANSMIT DIAG
•ECM
•BCM/SEC
ALL SIGNALS All signals will be monitored.
MAIN SIGNALS Monitors the predetermined item(s).
SELECTION FROM MENU Selects and monitors individual signal(s).
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Motor fan requestMOTOR FAN
REQ1/2/3/4 X X X Signal status input from ECM
Compressor re-
questAC COMP REQ ON/OFF X X X Signal status input from ECM
Parking, license,
and tail lamp re-
questTAIL & CLR REQ ON/OFF X X X Signal status input from BCM
Headlamp low
beam requestHL LO REQ ON/OFF X X X Signal status input from BCM
Headlamp high
beam requestHL HI REQ ON/OFF X X X Signal status input from BCM
Front fog request FR FOG REQ ON/OFF X X X Signal status input from BCM
Front wiper re-
questFR WIP REQSTOP/1LOW/
LOW/HIX X X Signal status input from BCM
Wiper auto stopWIP AUTO
STOPACT P/STOP P X X X Output status of IPDM E/R
Wiper protection WIP PROT OFF/Block X X X Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF X X
Status of input signal
NOTE
Ignition relay
statusIGN RLY ON/OFF X X XIgnition relay status monitored
with IPDM E/R
Rear defogger re-
questRR DEF REQ ON/OFF X X X Signal status input from BCM
Oil pressure
switchOIL P SW (*1) OPEN/CLOSE X XSignal status input from IPDM
E/R
Hood switch HOOD SW OFF XSignal status input from IPDM
E/R
PG-20
< SERVICE INFORMATION >
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
NOTE:
• Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is in ACC posi-
tion, display may not be correct.
• (*1) This item is displayed, but does not function.
CAN DIAG SUPPORT MNTR
Refer to LAN-4.
ACTIVE TEST
Auto Active TestINFOID:0000000003533839
DESCRIPTION
• In auto active test mode, operation inspection can be performed when IPDM E/R sends a drive signal to the
following systems:
- Rear window defogger
- Front wipers
- Tail and parking lamps
- Front fog lamps
- Headlamps (Hi, Lo)
- A/C compressor (magnet clutch)
- Cooling fan
OPERATION PROCEDURE
1. Close hood and front door RH, and lift wiper arms away from windshield (to prevent glass damage by
wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn ignition switch OFF.
3. Turn ignition switch ON and, within 20 seconds, press front door switch LH 10 times. Then turn ignition
switch OFF.
4. Turn ignition switch ON within 10 seconds after ignition switch OFF.
5. When auto active test mode is actuated, horn chirps once.
6. After a series of operations is repeated three times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway, turn ignition switch OFF.
Theft warning
horn requestTHFT HRN REQ ON/OFF X X Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF X X Output status of IPDM E/R
Daytime running
lamp requestDTRL REQ ON/OFF X X Signal status input from BCM Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Test name CONSULT-II screen display Description
Rear defogger output REAR DEFOGGERWith a certain ON-OFF operation, the rear defogger relay can be oper-
ated.
Front wiper (HI, LO) output FRONT WIPERWith a certain operation (OFF, HI ON, LO ON), the front wiper relay (Lo,
Hi) can be operated.
Cooling fan output MOTOR FAN With a certain operation (1, 2, 3, 4), the cooling fan can be operated.
Lamp (HI, LO, TAIL, FOG)
outputEXTERNAL LAMPSWith a certain operation (OFF, HI ON, LO ON, TAIL ON, FOG ON), the
lamp relay (Low, High, Tail, Fog) can be operated.
Cornering lamp output CORNERING LAMP —
Horn output HORN With a certain ON-OFF operation, the horn relay can be operated.
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Terminal and Reference Value for IPDM E/R
INFOID:0000000003533840
Symptom Inspection contents Possible cause
Rear window defogger
does not operate.Perform auto active
test. Does rear win-
dow defogger oper-
ate?YES • BCM signal input circuit
NO• Rear window defogger relay
• Open circuit of rear window defogger
•IPDM E/R malfunction
• Harness or connector malfunction between IPDM E/R and rear window
defogger
Any of front wipers, tail
and parking lamps, front
fog lamps, and head-
lamps (Hi, Lo) do not op-
erate.Perform auto active
test. Does system in
question operate?YES • BCM signal input system
NO• Lamp/wiper motor malfunction
• Lamp/wiper motor ground circuit malfunction
• Harness/connector malfunction between IPDM E/R and system in ques-
tion
• IPDM E/R (integrated relay) malfunction
A/C compressor does
not operate.Perform auto active
test. Does magnet
clutch operate?YES• BCM signal input circuit
• CAN communication signal between BCM and ECM
• CAN communication signal between ECM and IPDM E/R
NO• Magnet clutch malfunction
• Harness/connector malfunction between IPDM E/R and magnet clutch
• IPDM E/R (integrated relay) malfunction
Cooling fan does not op-
erate.Perform auto active
test. Does cooling fan
operate?YES• ECM signal input circuit
• CAN communication signal between ECM and IPDM E/R
NO• Cooling fan motor malfunction
• Harness/connector malfunction between IPDM E/R and cooling fan mo-
tor
• IPDM E/R (integrated relay) malfunction
Te r m i n a lWire
colorSignal nameSignal
input/
outputMeasuring condition
Reference value
(Approx.) Igni-
tion
switchOperation or condition
1 B/Y Battery power supply Input OFF — Battery voltage
2 R Battery power supply Input OFF — Battery voltage
3 BR ECM relay Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
4 W/L ECM relay Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
6LThrottle control motor
relayOutput —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
7 W/B ECM relay control Input —Ignition switch ON or START 0V
Ignition switch OFF or ACC Battery voltage
8 R/B Fuse 54 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
10 GDaytime light relay
controlOutput ONDaytime light system active 0V
Daytime light system inactive Battery voltage
11 Y/B A/C compressor OutputON or
STARTA/C switch ON or defrost A/C
switchBattery voltage
A/C switch OFF or defrost A/C
switch0V
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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12 L/WIgnition switch sup-
plied powerInput —OFF or ACC 0V
ON or START Battery voltage
13 B/Y Fuel pump relay Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
14 Y/R Fuse 49 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
15 LG/B Fuse 50 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
16 G Fuse 51 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
17 W Fuse 55 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
19 W/R Starter motor Output START — Battery voltage
21 BRIgnition switch sup-
plied powerInput —OFF or ACC 0V
START Battery voltage
22 G Battery power supply Output OFF — Battery voltage
23 GR/WDoor mirror defogger
output signalOutput —When rear defogger switch is
ONBattery voltage
When rear defogger switch is
OFF0V
24 L/B Cooling fan relay Output —Conditions correct for cooling
fan operationBattery voltage
Conditions not correct for
cooling fan operation0V
26 P/LHeadlamp aiming mo-
torsOutput —Lighting
switch 2nd
position, or
AUTO, head-
lamp aiming
switch in po-
sitionOFF Battery voltage
ON 0V
27 W/B Fuse 38 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
30 W Fuse 53 Output —Ignition switch ON or START Battery voltage
Ignition switch OFF or ACC 0V
32 LWiper low speed sig-
nalOutputON or
STARTWiper switchOFF Battery voltage
LO or INT 0V
35 L/BWiper high speed sig-
nalOutputON or
STARTWiper switchOFF, LO, INT Battery voltage
HI 0V
38 B Ground Input — — 0V
39 L CAN-L — ON — —
40 P CAN-H — ON — —
41 Y/B Hood switch Input —Hood closed OFF 0V
Hood open ON Battery voltage Te r m i n a lWire
colorSignal nameSignal
input/
outputMeasuring condition
Reference value
(Approx.) Igni-
tion
switchOperation or condition
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
43 L/Y Wiper auto stop signal InputON or
STARTWiper switch OFF, LO, INT Battery voltage
44 BRDaytime light relay
controlInput ONDaytime light system active 0V
Daytime light system inactive Battery voltage
45 G/W Horn relay control Input ONWhen door locks are operated
using key fob (OFF → ON)*1Battery voltage → 0V
46 GRFuel pump relay con-
trolInput —Ignition switch ON or START 0V
Ignition switch OFF or ACC Battery voltage
47 OThrottle control motor
relay controlInput —Ignition switch ON or START 0V
Ignition switch OFF or ACC Battery voltage
48 B/RStarter relay (inhibit
switch)InputON or
STARTSelector lever in "P" or "N" 0V
Selector lever any other posi-
tionBattery voltage
49 R/L Trailer tow relay Output ONLighting
switch must
be in the 1st
positionOFF 0V
ON Battery voltage
50 W/R Front fog lamp (LH) OutputON or
STARTLighting
switch must
be in the 2nd
position
(LOW beam
is ON) and
the front fog
lamp switchOFF 0V
ON Battery voltage
51 W/R Front fog lamp (RH) OutputON or
STARTLighting
switch must
be in the 2nd
position
(LOW beam
is ON) and
the front fog
lamp switchOFF 0V
ON Battery voltage
52 LLH low beam head-
lampOutput — Lighting switch in 2nd position Battery voltage
54 R/YRH low beam head-
lampOutput — Lighting switch in 2nd position Battery voltage
55 GLH high beam head-
lampOutput —Lighting switch in 2nd position
and placed in HIGH or PASS
positionBattery voltage
56L/W*2
Y*3LH high beam head-
lampOutput —Lighting switch in 2nd position
and placed in HIGH or PASS
positionBattery voltage
57 R/LParking, license, and
tail lampOutput ONLighting
switch 1st po-
sitionOFF 0V
ON Battery voltage
59 B Ground Input — — 0V
60 B/WRear window defog-
ger relayOutputON or
STARTRear defogger switch ON Battery voltage
Rear defogger switch OFF 0V Te r m i n a lWire
colorSignal nameSignal
input/
outputMeasuring condition
Reference value
(Approx.) Igni-
tion
switchOperation or condition