BRC-32
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
×: Applicable
–: Not applicable
ACTIVE TEST
CAUTION:
• Do not perform active test while driving.
• Make sure to completely bleed air from the brake system.
• The ABS and brake (EBD) warning lamps turn on during the active test.
Solenoid Valve Operation Chart
BST OPER SIG – –×Active booster operation (ON/OFF)
status is displayed.
PRESS SENSOR×–×Brake pressure detected by pres-
sure sensor is displayed.
CRANKING SIG – –×The input state of the key SW
START position signal is displayed.
PRESS SEN 2 – –×Brake pressure detected by pres-
sure sensor is displayed.
DELTA S SEN – –×The amount of stroke sensor move-
ments in the active booster detected
by DELTA S SEN is displayed.
RELEASE SW NO – –×Release switch signal (ON/OFF)
status is displayed. "ON" indicates
that the brake pedal is depressed.
"OFF" is that the brake pedal is re-
leased.
RELEASE SW NC – –×Release switch signal (ON/OFF)
status is displayed. "OFF" indicates
that the brake pedal is depressed
on. "ON" is that the brake pedal is
released.
OHB FAIL – –×OHB fail status is displayed.
HBA FAIL – –×HBA fail status is displayed.
OHB SIG – –×OHB operation (ON/OFF) status is
displayed.
HBA SIG – –×HBA operation (ON/OFF) status is
displayed.
PRES CTRL ACC – –×Pressure control state (ON/OFF) is
displayed. It is applied only to an
ICC vehicle.
PRES FAIL ACC – –×Pressure control fail state (ON/OFF)
is displayed. It is applied only to an
ICC vehicle.
STP OFF RLY – –×Stop lamp relay signal (ON/OFF)
status is displayed. Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUA-
TOR UPACTUA-
TOR KEEP
FR RH SOL
FR RH ABS SOLE-
NOID (ACT)FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
BRC-34
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Wheel Sensor System InspectionINFOID:0000000003532784
INSPECTION PROCEDURE
1.CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector E125 and wheel sensor of malfunction-
ing code.
Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace as necessary.
2.CHECK WHEEL SENSOR OUTPUT SIGNAL
1. Connect ABS active wheel sensor tester (J-45741) to wheel sensor using appropriate adapter.
2. Turn on the ABS active wheel sensor tester power switch.
NOTE:
The green POWER indicator should illuminate. If the POWER indicator does not illuminate, replace the
battery in the ABS active wheel sensor tester before proceeding.
3. Spin the wheel of the vehicle by hand and observe the red SENSOR indicator on the ABS active wheel
sensor tester. The red SENSOR indicator should flash on and off to indicate an output signal.
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and
retest.
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 3.
NO >> Replace the wheel sensor. Refer to BRC-56, "
Removal and Installation".
3.CHECK TIRES
Check for inflation pressure, wear and size of each tire.
Are tire pressure and size correct and is tire wear within specifications?
YES >> GO TO 4.
NO >> Adjust tire pressure or replace tire(s).
4.CHECK WHEEL BEARINGS
Check wheel bearing axial end play. Refer to FAX-5, "
On-Vehicle Inspection and Service" (front) or RAX-5,
"On-Vehicle Inspection and Service" (rear).
OK or NG
OK >> GO TO 5.
NG >> Repair or replace as necessary. Refer to FAX-5, "
On-Vehicle Inspection and Service" (front) or
RAX-5, "
On-Vehicle Inspection and Service" (rear).
5.CHECK WIRING HARNESS FOR SHORT CIRCUIT
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor and wheel sensor connector of malfunction code No.
2. Check continuity between wheel sensor harness connector ter-
minals and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair the circuit.
6.CHECK WIRING HARNESS FOR OPEN CIRCUITContinuity should not exist.
WFIA0343E
BRC-38
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
OK or NG
OK >> GO TO 4.
NG >> Repair or replace as necessary.
4.YAW RATE/SIDE/DECEL G SENSOR INSPECTION
1. Connect the yaw rate/side/decel G sensor connector M108 and ABS actuator and electric unit (control
unit) connector E125.
2. Use “DATA MONITOR” to check if the yaw rate/side/decel G sensor signals are normal.
OK or NG
OK >> Inspection End.
NG >> Replace the yaw rate/side/decel G sensor. Refer to BRC-61, "
Removal and Installation".
Solenoid and VDC Change-Over Valve System InspectionINFOID:0000000003532789
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION63
Ye s 24 5
25 1
29 2
Vehicle statusYaw rate sensor
(Data monitor standard)Side G sensor
(Data monitor standard)Decel G Sensor
(Data monitor standard)
When stopped -4 to +4 deg/s -1.1 to +1.1 m/s -0.11 G to +0.11 G
Right turn Negative value Negative value -
Left turn Positive value Positive value -
Speed up - - Negative value
Speed down - - Positive value
Self-diagnosis results
FR LH IN ABS SOL
FR LH OUT ABS SOL
RR RH IN ABS SOL
RR RH OUT ABS SOL
FR RH IN ABS SOL
FR RH OUT ABS SOL
RR LH IN ABS SOL
RR LH OUT ABS SOL
CV 1
CV 2
SV 1
SV 2
BRC-48
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
When self-diagnostic results show items other than those above, perform repair or replacement for the item
indicated and repeat self-diagnosis.
Is the above displayed on self-diagnosis display?
YES >> Erase error memory.
NO >> Inspection End.
CAN Communication System InspectionINFOID:0000000003532798
INSPECTION PROCEDURE
1.CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check
the terminals for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or
replace the terminal.
2. Reconnect connector to perform self-diagnosis.
Is "CAN COMM CIRCUIT" displayed in self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to LAN-7.
NO >> Connector terminal is loose, damaged, open, or shorted.
ICC System InspectionINFOID:0000000003532799
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Perform self-diagnosis of ICC control unit. Refer to ACS-30, "
Self-Diagnostic Function".
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform ICC control unit self-diagnosis again.
NO >> GO TO 2.
2.CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector and the ICC control unit connector and
check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3.ICC CONTROL UNIT CIRCUIT INSPECTION
1. Measure the continuity between ABS actuator and electric unit (control unit) connector E125 and ICC con-
trol unit connector B13.
2. Measure the continuity between ABS actuator and electric unit (control unit) connector E125 and body
ground.
OK or NG
OK >> Replace ABS actuator and electric unit (control unit). Refer to BRC-58, "Removal and Installation"
NG >> Repair or replace harness or connector.
Inspection for Self-Diagnosis Result "ST ANG SEN SIGNAL"INFOID:0000000003532800
INSPECTION PROCEDURE
ABS actuator and electric unit (con-
trol unit) connector E125ICC control unit connector
B13Continuity
710Yes
ABS actuator and electric unit (con-
trol unit) connector E125Body ground Continuity
7—No
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-49
< SERVICE INFORMATION >[VDC/TCS/ABS]
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1.DISPLAY SELF-DIAGNOSIS RESULTS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Do self-diagnosis results indicate anything other than shown above?
YES >> Perform repair or replacement for the item indicated.
NO >> Perform adjustment of steering angle sensor neutral position. GO TO 2.
2.PERFORM SELF-DIAGNOSIS AGAIN
1. Turn the ignition switch to OFF and then to ON and erase self-diagnosis results.
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
Are any self-diagnosis results displayed?
YES >> Replace steering angle sensor. Refer to BRC-60, "Removal and Installation".
NO >> Inspection End.
Inspection for Self-Diagnosis Result "DECEL G SEN SET"INFOID:0000000003532801
INSPECTION PROCEDURE
1.PERFORM SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Do self-diagnosis results indicate anything other than shown above?
YES >> Perform repair or replacement for the item indicated.
NO >> Perform calibration of decel G sensor. Refer to BRC-54, "
Calibration of Decel G Sensor". GO TO
2.
2.PERFORM SELF-DIAGNOSIS AGAIN
1. Turn the ignition switch to OFF and then to ON and erase self-diagnosis results.
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
Are any self-diagnosis results displayed?
YES >> Replace yaw rate/side/decel G sensor. Refer to BRC-61, "Removal and Installation".
NO >> Inspection End.
Self-diagnosis results
ST ANG SEN SIGNAL
Self-diagnosis results
DECEL G SEN SET
BRC-52
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
1.CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom occur only when engine is started?
YES >> Carry out self-diagnosis. Refer to BRC-26, "CONSULT-II Function (ABS)".
NO >> GO TO 2.
2.RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-50, "
ABS Works Frequently".
Vehicle Jerks During TCS/VDC ActivationINFOID:0000000003532807
INSPECTION PROCEDURE
1.ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ABS actuator and electric unit (con-
trol unit) self-diagnosis again.
NO >> GO TO 2.
2.ENGINE SPEED SIGNAL INSPECTION
Perform data monitor with CONSULT-II for the ABS actuator and electric unit (control unit).
Is the engine speed at idle 400 rpm or higher?
YES >> GO TO 4.
NO >> GO TO 3.
3.ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again.
NO >> GO TO 4.
4.TCM SELF-DIAGNOSIS
Perform TCM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again.
NO >> GO TO 5.
5.CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (control unit) connector and the ECM connectors and check the
terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace as necessary.
6.CAN COMMUNICATION INSPECTION
Check the CAN communication system. Refer to BRC-48, "
CAN Communication System Inspection".
OK or NG
OK >> Inspection End.
NG >> Refer to LAN-7
.
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ELECTRICAL
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CONTENTS
DRIVER INFORMATION SYSTEM
SERVICE INFORMATION .. ..........................3
PRECAUTION ................................................ .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
PREPARATION ...................................................4
Commercial Service Tool .................................... ......4
COMBINATION METERS ...................................5
Component Parts and Harness Connector Loca-
tion ...................................................................... ......
5
System Description ...................................................5
Arrangement of Combination Meter ..........................7
Internal Circuit ...........................................................8
Wiring Diagram - METER - .......................................9
Combination Meter Harness Connector Terminal
Layout .....................................................................
11
Terminal and Reference Value for Combination
Meter .......................................................................
11
Self-Diagnosis Mode of Combination Meter ........ ....12
How to Proceed with Trouble Diagnosis ............. ....15
Preliminary Check ...................................................15
Symptom Chart .......................................................16
Power Supply and Ground Circuit Inspection .........16
Vehicle Speed Signal Inspection .............................17
Engine Oil Pressure Signal Inspection ....................17
Water Temperature Signal Inspection .....................18
Engine Speed Signal Inspection ......................... ....18
Fuel Level Sensor Unit Inspection ...................... ....18
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies .................................................................. ....
20
Fuel Gauge Does Not Move to Full-position ...........20
Electrical Component Inspection ......................... ....21
Removal and Installation of Combination Meter .....21
COMPASS AND THERMOMETER ................ ....22
System Description ............................................. ....22
Wiring Diagram - COMPAS - ..................................23
Trouble Diagnosis ............................................... ....23
Calibration Procedure for Compass .................... ....24
WARNING LAMPS ............................................26
Schematic ............................................................ ....26
Wiring Diagram - WARN - .......................................27
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ....
32
Oil Pressure Warning Lamp Does Not Turn Off
(Oil Pressure Is Normal) ...................................... ....
33
A/T INDICATOR ................................................34
Wiring Diagram - AT/IND - .......................................34
A/T Indicator Does Not Illuminate ............................34
WARNING CHIME .............................................36
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
36
System Description ..................................................36
CAN Communication System Description ...............37
Wiring Diagram - CHIME - .......................................38
Terminal and Reference Value for BCM ..................39
Terminal and Reference Value for Combination
Meter ................................................................... ....
39
How to Proceed with Trouble Diagnosis ..................40
Preliminary Check ............................................... ....40
CONSULT-II Function (BCM) ..................................40
All Warning Chimes Do Not Operate .......................41
Key Warning Chime and Light Warning Chime Do
Not Operate (Seat Belt Warning Chime Does Op-
erate) .......................................................................
41
Key Warning Chime Does Not Operate ...................42
Light Warning Chime Does Not Operate .................44
Seat Belt Warning Chime Does Not Operate ..........44
REAR SONAR SYSTEM ...................................46
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
46
System Description ..................................................46
Wiring Diagram - SONAR - ......................................48
Sonar Control Unit Harness Connector Terminal
Layout ......................................................................
50
COMBINATION METERSDI-5
< SERVICE INFORMATION >
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COMBINATION METERS
Component Parts and Har ness Connector LocationINFOID:0000000003533479
System DescriptionINFOID:0000000003533480
UNIFIED METER CONTROL UNIT
• Speedometer, odometer, tachometer, fuel gauge, oil pressure gauge, voltage gauge, A/T oil temperature
gauge, and water temperature gauge are controlled by the unified meter control unit, which is built into the
combination meter.
• Warning indicators are controlled by signals drawn fr om the CAN communication system, BCM (body control
module), and components connected directly to the combination meter.
• Digital meter is adopted for odometer/trip meters*, as well as the A/T position indicator display. *The record of the odometer is kept ev en if the battery cable is disconnected.
• Odometer/trip meters and A/T indicator segments can be checked in diagnosis mode.
• Meters/gauges can be checked in diagnosis mode.
Illumination control
The unified meter control unit outputs the speedometer, odometer/trip meters, tachometer, oil pressure gauge,
voltage meter, A/T indicator, A/T temperature gauge, fuel and temperature gauge lighting when the ignition
switch is turned on. When the lighting switch is turned on, the illumination control switch can be used to adjust
the brightness of the combination meter illuminati on and the odometer/trip meters and meter illumination.
When the ignition switch is turned from the OFF to the ON position, the combination meter dial lighting will
remain off for 0.7 seconds. For additional combination meter illumination control information, refer to LT-120,
"System Description".
1. IPDM E/R E122 2. Combination meter M24 3. Fuel level sensor unit and fuel pump
C5 (view with inspection hole cover
removed)
4. ECM E16 (view with battery re- moved) 5. ABS actuator and electric unit (con-
trol unit) E125 6. Oil pressure switch F4
A. Oil pan (upper)
7. A/T assembly F9
WKIA5718E