EC-182
< SERVICE INFORMATION >
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnosis ProcedureINFOID:0000000003531677
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness connector.
3. Turn ignition switch ON.
TER-
MI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
11 L GIntake valve timing control
solenoid valve (Bank 2)[Engine is running]
•Warm-up condition
• Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
•Warm-up condition
• Engine speed: 2,000rpm7 - 12V
111 W / BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
• More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120BR
BRPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
PBIB1790E
1. Intake valve timing control position
sensor (bank 2)2. Intake valve timing control solenoid
valve (bank 2)3. Drive belt
4. Radiator hose 5. Intake valve timing control solenoid
valve (bank 1)6. Intake valve timing control position
sensor (bank 1)
BBIA0771E
EC-184
< SERVICE INFORMATION >
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE
2. Check resistance between intake valve timing control solenoid
valve terminals as follows.
If NG, replace intake valve timing control solenoid valve. Refer to
EC-184
.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve. Refer to EC-
184.
4. Provide 12V DC between intake valve timing control solenoid
valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Do not apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve. Refer to
EC-184
.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
Removal and InstallationINFOID:0000000003531679
INTAKE VALVE TIMING CONTROL SOLENOID VALVE (BANK 2)
Removal
1. Remove engine room cover using power tool. Refer to EM-12, "Removal and Installation".
2. Remove air duct and resonator assembly. Refer to EM-15, "
Removal and Installation".
3. Remove drive belt. Refer to EM-13, "
Removal and Installation".
4. Disconnect intake valve timing control solenoid valve (bank 2) connector.
5. Remove intake valve timing control solenoid valve (bank 2) (2)
from intake valve control solenoid cover (bank 2) (1).
Installation
Installation is in the reverse order of removal.
CAUTION:
Replace the O-ring (3) of the intake valve timing control solenoid valve with a new one, then lubricate
O-ring with engine oil before installing.
INTAKE VALVE TIMING CONTROL SOLENOID VALVE (BANK 1)
Removal
1. Remove drive belt. Refer to EM-13, "Removal and Installation".
Terminals Resistance
1 and 2 7.0 - 7.5Ω [at 20°C (68°F)]
1 or 2 and ground∞Ω
(Continuity should not exist)
PBIB0193E
PBIB2275E
LBIA0477E
Intake valve timing control solenoid valve bolt : 9.6 N·m (0.98 kg-m, 85 in-lb)
EC-462
< SERVICE INFORMATION >
DTC P1140, P1145 IVT CONTROL POSITION SENSOR
2. Turn ignition switch ON.
3. Check voltage between intake valve timing control position sen-
sor terminal 3 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
• Harness for open or short between intake valve timing control position sensor and IPDM E/R
• Harness for open or short between intake valve timing control position sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK INTAKE VALVE TIMING CONTROL POSITION SENSOR GROUND CIRCUIT FOR OPEN AND
SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between intake valve timing control position sensor terminal 1 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
1. Intake valve timing control position
sensor (bank 2)2. Intake valve timing control solenoid
valve (bank 2)3. Drive belt
4. Radiator hose 5. Intake valve timing control solenoid
valve (bank 1)6. Intake valve timing control position
sensor (bank 1)
Voltage: Battery voltage
BBIA0771E
SEF509Y
Continuity should exist.
EM-1
ENGINE
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SECTION EM
A
EM
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CONTENTS
ENGINE MECHANICAL
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Drain Engine Coolant .........................3
Precaution for Disconnecting Fuel Piping .................3
Precaution for Removal and Disassembly ................3
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
3
Precaution for Assembly and Installation ..................3
Parts Requiring Angular Tightening ..........................4
Precaution for Liquid Gasket ............................... ......4
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................8
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
10
NVH Troubleshooting - Engine Noise ................. ....10
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
11
ENGINE ROOM COVER ....................................12
Removal and Installation .........................................12
DRIVE BELTS ................................................ ....13
Checking Drive Belts ........................................... ....13
Removal and Installation .........................................13
Drive Belt Auto Tensioner and Idler Pulley ......... ....14
AIR CLEANER AND AIR DUCT ........................15
Removal and Installation .........................................15
Removal and Installation (Viscous paper type) ... ....15
INTAKE MANIFOLD ...........................................17
Removal and Installation .........................................17
EXHAUST MANIFOLD AND THREE WAY
CATALYST ..................................................... ....
21
Removal and Installation ..................................... ....21
OIL PAN AND OIL STRAINER .........................24
Removal and Installation .........................................24
IGNITION COIL .................................................28
Removal and Installation .........................................28
SPARK PLUG ...................................................29
Removal and Installation .........................................29
FUEL INJECTOR AND FUEL TUBE ................31
Removal and Installation .........................................31
ROCKER COVER .............................................35
Removal and Installation .........................................35
TIMING CHAIN ..................................................37
Exploded View ..................................................... ....37
Removal and Installation .........................................38
CAMSHAFT .......................................................46
Removal and Installation .........................................46
Inspection after Installation ......................................55
Valve Clearance .................................................. ....56
OIL SEAL ..........................................................61
Removal and Installation of Valve Oil Seal ..............61
Removal and Installation of Front Oil Seal ..............61
Removal and Installation of Rear Oil Seal ...............62
CYLINDER HEAD .............................................64
On-Vehicle Service .............................................. ....64
Removal and Installation .........................................65
Disassembly and Assembly .....................................67
Inspection After Disassembly ..................................69
ENGINE ASSEMBLY ........................................74
Removal and Installation ..................................... ....74
CYLINDER BLOCK ...........................................78
Disassembly and Assembly .....................................78
How to Select Piston and Bearing ....................... ....86
EM-10
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting - Engine NoiseINFOID:0000000003586490
AWBIA0149ZZ
1. Timing chain 2. Intake valve 3. Exhaust valve
4. Drive belt 5. Water pump A. VTC noise
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGEM-11
< SERVICE INFORMATION >
C
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EM
NP
O
Use the Chart Below to Help You
Find the Cause of the SymptomINFOID:0000000003531519
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedB. Tappet noise C. Camshaft bearing noise D. Valve mechanism
E. Rotation mechanism F. Piston pin noise G. Piston slap noise
H. Main bearing noise I. Connecting rod bearing noise J. Drive belt noise (slipping)
K. Drive belt noise (stick/slipping) L. Water pump noise M. Timing chain and chain tensioner noise
Location of noise Ty p e o f
noise Operating condition of engine
Source of noise Check item
Refer-
ence page
Be-
fore
warm- up After
warm-
up When
start-
ing When
idling When
racing While
driv-
ing
Top of en-
gine
Rocker cov-
er
Cylinder
head Ticking or
clicking
C A — A B — Tappet noise Valve clearance
EM-56
Rattle C A — A B CCamshaft
bearing noiseCamshaft journal clear-
ance
Camshaft runout EM-46EM-46
Crankshaft
pulley
Cylinder
block (Side
of engine)
Oil panSlap or
knock
—A—B B— Piston pin
noisePiston and piston pin
clearance
Connecting rod bushing
clearance EM-93
EM-93
Slap or
rap
A——B B A Piston slap
noisePiston-to-bore clear-
ance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsion EM-93EM-93
EM-93
EM-93
Knock A B C B B B
Connecting
rod bearing
noiseConnecting rod bushing
oil clearance (Small
end)
Connecting rod bearing
clearance (Big end)
EM-93EM-93
Knock A B — A B C
Main bearing
noiseMain bearing oil clear-
ance
Crankshaft runout EM-93EM-93
Front of en-
gine
Chain case
cover
Front coverTapping
or ticking
AA—BBB Timing chain
and chain
tensioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operation
EM-38
EM-38
Front of en-
gineSqueak-
ing or
fizzing
AB—B—C
Drive belts
(Sticking or
slipping)Drive belts deflection
EM-13Creaking A B A B A B Drive belts
(Slipping)Idler pulley bearing op-
eration
Squall
Creaking AB—BAB Water pump
noiseWater pump operation
EM-38
Rattle — — A — — — VTC VTC lockpin clearance EM-55
EM-38
< SERVICE INFORMATION >
TIMING CHAIN
Removal and Installation
INFOID:0000000003531533
NOTE:
• To remove timing chain and associated parts, start with those on the LH bank. The procedure for removing parts on the RH bank is omitted because it is the same as that for removal on the LH bank.
• To install timing chain and associated parts, start with those on the RH bank. The procedure for installing parts on the LH bank is omitted because it is t he same as that for installation on the RH bank.
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-74, "Removal and Installation".
2. Remove the following components and related parts: • Drive belt auto tensioner and idler pulley. Refer to EM-13, "
Removal and Installation".
• Thermostat housing and water hose. Refer to CO-20, "
Removal and Installation".
• Power steering oil pump bracket. Refer to LU-14, "
Removal and Installation".
• Oil pan (lower), (upper) and oil strainer. Refer to EM-24, "
Removal and Installation".
• Ignition coil. Refer to EM-28, "
Removal and Installation".
• Rocker cover. Refer to EM-35, "
Removal and Installation".
3. Remove the chain case cover RH bank (A) and chain case cover LH bank (B) as follows:
a. Loosen and remove the bolts as shown.
b. Cut the liquid gasket and remove the covers using Tool.
CAUTION:
Do not damage mating surfaces.
1. Camshaft sprocket LH bank EXH 2. Camshaft sprocket LH bank INT (VTC)3. Camshaft sprocket RH bank INT
(VTC)
4. Camshaft sprocket RH bank EXH 5. Front cover 6. Intake valve control solenoid valve (RH)
7. Intake valve control solenoid valve cover (RH) 8. Intake valve timing control position
sensor (RH) 9. Intake valve timing control position
sensor (LH)
10. Intake valve control solenoid valve cover (LH) 11. Camshaft position sensor (PHASE) 12 Crankshaft pulley bolt
13. Crankshaft pulley 14. Chain tensioner cover 15. Front oil seal
16. Intake valve control solenoid valve (RH) 17. O-ring 18. Timing chain tension guide RH bank
19. Timing chain slack guide (RH) 20. Timing chain RH bank 21. Timing chain LH bank
22. Chain tensioner (RH) 23. Timing chain slack guide LH bank 24. Timing chain tension guide LH bank
25. Chain tensioner (LH) 26. O-ring 27. Bracket
28. Oil pump drive spacer 29. Oil pump assembly 30. Crankshaft sprocket
A. To crankshaft B. To camshaft LH bank EXH C. To camshaft LH bank INT (VTC)
D. To camshaft RH bank INT (VTC) E. To camshaft RH bank EXH F. Apply sealant to mating side
G. Refer to EM-38
Tool number : KV10111100 (J-37228)
WBIA0798E
EM-44
< SERVICE INFORMATION >
TIMING CHAIN
b. Apply liquid gasket as shown.Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-45, "
Recommended Chemical Product and Sealant".
c. Check again that the timing alignment marks on the timing chain and on each sprocket are aligned. Then install the front cover.
d. Install the bolts in the numerical order shown.
e. After tightening, re-tighten to the specified torque. CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install the timing chain case cover RH bank (A) and timing chain case cover LH bank (B) as follows:
• *: Cross mark (c) that can not be seen after assembly
a. Apply liquid gasket (a) as shown. Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-45, "
Recommended Chemical Product and Sealant".
CAUTION:
The start and end of the appl ication of the liquid gasket
should be crossed at a position that cannot be seen after
attaching the chain case cover.
b. Install the bolts in the numerical order shown.
12. Install the crankshaft pulley. • Install the key of the crankshaft.
• Insert the pulley by lightly tapping it.
CAUTION:
Do not tap pulley on the side surface where th e belt is installed (outer circumference).
13. Tighten the crankshaft pulley bolt. • Lock the crankshaft using suitable tool, then tighten the bolt.
• Perform the following steps for angular tightening:
a. Apply engine oil onto the threaded parts of the bolt and seating area.
KBIA2517E
M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
D : 2.6 - 3.6 mm (0.102 - 0.142 in) dia.
WBIA0800E
WBIA0798E