TF-128
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
TRANSFER ASSEMBLY
Removal and InstallationINFOID:0000000003532570
REMOVAL
1. Remove the drain plug and gasket. Drain the fluid. Refer to TF-11, "Replacement".
2. Remove the A/T undercover using power tool.
3. Remove the center exhaust tube and main muffler. Refer to EX-3, "
Removal and Installation".
4. Remove the front and rear propeller shafts. Refer to PR-4, "
Removal and Installation" (front), PR-8,
"Removal and Installation" (rear).
CAUTION:
Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
5. Remove the A/T nuts from the A/T crossmember.
6. Position two suitable jacks under the A/T and transfer assembly.
7. Remove the crossmember. Refer to AT-223, "
Removal and Installation (2WD)".
WARNING:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
8. Disconnect the electrical connectors from the following:
•ATP switch
• Neutral 4LO switch
• Wait detection switch
• Transfer motor
• Transfer control device
• Transfer terminal cord assembly
9. Disconnect each air breather hose from the following. Refer to TF-122, "
Removal and Installation".
• Actuator
• Breather tube (transfer)
• Transfer motor (case connector)
10. Remove the transfer control device from the extension housing.
11. Remove the transfer to A/T and A/T to transfer bolts.
WARNING:
Support transfer assembly with suitable jack while removing it.
12. Remove the transfer assembly.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the bolts to specification.
• After installation check the transfer fluid level and for fluid leakage.
Refer to TF-11
.
• After filling, start the engine and let it run for one minute. Then stop
the engine and recheck the transfer fluid.
Disassembly and AssemblyINFOID:0000000003532571
COMPONENTS
Bolt length : 45 mm (1.77 in)
Transfer bolt torque : 36 N·m (3.7 kg-m, 27 ft-lb)
SDIA3181E
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FRONT WIPER AND WASHER SYSTEM
LOW SPEED WIPER OPERATION
When the ignition switch is in the ON or START position, and the front wiper switch is turned to the low posi-
tion, the BCM detects a low speed wiper ON request through the combination switch (wiper switch) reading
function. The BCM then sends a front wiper (low) request signal over CAN communication lines
• from BCM terminals 39 and 40
• to IPDM E/R terminals 39 and 40.
When IPDM E/R receives front wiper (low) request signal, it supplies ground to energize the front wiper relay.
With the front wiper relay energized, power is supplied
• through front wiper relay
• to front wiper high relay
• through IPDM E/R terminal 32
• to front wiper motor terminal 3.
With power and ground supplied, the front wiper motor operates at low speed.
HI SPEED WIPER OPERATION
When the ignition switch is in the ON or START position, and the front wiper switch is turned to the high posi-
tion, the BCM detects a high speed wiper ON request through the combination switch (wiper switch) reading
function. The BCM then sends a front wiper (high) request signal over CAN communication lines
• from BCM terminals 39 and 40
• to IPDM E/R terminals 39 and 40.
When the IPDM E/R receives a front wiper (high) request signal, it supplies ground to energize the front wiper
and the front wiper high relays.
With the front wiper and the front wiper high relays energized, power is supplied
• through front wiper relay
• to front wiper high relay
• through IPDM E/R terminal 35
• to front wiper motor terminal 2.
With power and ground supplied, the front wiper motor operates at high speed.
INTERMITTENT OPERATION
Wiper intermittent operation delay interval is determined from the combination of the intermittent wiper dial
position inputs and vehicle speed. During each intermittent operation delay interval, the BCM sends a front
wiper request signal to the IPDM E/R to operate the wipers.
When the ignition switch is in the ON or START position, and the front wiper switch is turned to an intermittent
position, the BCM detects a front wiper (intermittent) ON request through the combination switch (wiper
switch) reading function.
The BCM then sends a front wiper (intermittent) request signal over CAN communication lines
• from BCM terminals 39 and 40
• to IPDM E/R terminals 39 and 40.
When the BCM determines that combination switch status is front wiper intermittent ON, it performs the follow-
ing operations.
• BCM detects ON/OFF status of intermittent wiper dial position.
• BCM calculates operation interval from wiper dial position and vehicle speed signal received through CAN
communications.
• BCM sends front wiper request signal (INT) to IPDM E/R at calculated operation interval.
When the IPDM E/R receives a front wiper request signal (INT), it supplies ground to energize the front wiper
relay. It then sends an auto-stop signal to the BCM, and conducts intermittent front wiper motor operation.
AUTO STOP OPERATION
When the wiper arms are not located at the base of the windshield, and the wiper switch is turned OFF, the
wiper motor will continue to operate until the wiper arms reach the windshield base. When the wiper arms
reach the base of windshield, front wiper motor terminals 6 and 1 are connected.
Ground is supplied
• to IPDM E/R terminal 43
• through front wiper motor terminal 6
• through front wiper motor terminal 1
• through grounds E9, E15, and E24.
The IPDM E/R sends an auto stop operation signal to the BCM through CAN communication lines.
When the BCM receives an auto stop operation signal, the BCM sends wiper stop signal to the IPDM E/R over
CAN communication lines. The IPDM E/R then de-energizes the front wiper relay.
The wiper motor will then stop the wiper arms at the STOP position.
FRONT WIPER AND WASHER SYSTEM
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FRONT WASHER OPERATION
When the ignition switch is in the ON or START position, and the front and rear washer switches are OFF, the
front and rear washer motor is supplied power
• through 10A fuse (No. 9, located in the fuse block J/B)
• through combination switch (wiper switch) terminal 14
• through combination switch (wiper switch) terminal 13
• to front and rear washer motor terminal 1, and
• through combination switch (wiper switch) terminal 11
• to front and rear washer motor terminal 2.
When the front wiper switch is in the front washer position, the BCM detects a front washer signal request
through the combination switch (wiper switch) reading function.
Combination switch ground is supplied
• to front and rear washer motor terminal 2
• through combination switch (wiper switch) terminal 11
• through combination switch (wiper switch) terminal 12
• through grounds M57, M61 and M79.
With ground supplied, the front and rear washer motor is operated in the front direction.
When the BCM detects that front washer motor has operated for 0.4 seconds or longer, the BCM uses CAN
communication and sends a wiper request signal to the IPDM E/R for low speed operation of wipers.
When the BCM detects that the washer switch is OFF, low speed operation cycles approximately 3 times and
then stops.
MIST OPERATION
When the wiper switch is temporarily placed in the mist position, wiper low speed operation cycles once and
then stops. For additional information about wiper operation under this condition, refer to "LOW SPEED
WIPER OPERATION".
If the switch is held in the mist position, low speed operation continues.
FAIL-SAFE FUNCTION
The BCM includes fail-safe function to prevent malfunction of electrical components controlled by CAN com-
munications if a malfunction in CAN communications occurs.
The BCM uses CAN communications to stop output of electrical components it controls.
Until the ignition switch is turned off, the front wiper system remains in same status as just before fail-safe con-
trol was initiated. (If wiper was in low speed operation just before fail-safe, it continues low speed operation
until ignition switch is turned OFF.)
When fail-safe status is initiated, the BCM remains in standby until normal signals are received.
When normal signals are received, fail-safe status is canceled.
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "System Description".
CAN Communication System DescriptionINFOID:0000000003533553
Refer to LAN-4.
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FRONT WIPER AND WASHER SYSTEM
ACTIVE TEST
Display Item List
CONSULT-II Function (IPDM E/R)INFOID:0000000003533561
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure".
DATA MONITOR
All Items, Main Items, Select Item Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the dis-
play may not be correct.
ACTIVE TEST
Display Item List
FR WASHER SW "ON/OFF"Displays "Front Washer Switch (ON)/Other (OFF)" status as judged from wiper switch
signal.
INT VOLUME (1 - 7)Displays intermittent operation dial position setting (1 - 7) as judged from wiper switch
signal.
FR WIPER STOP "ON/OFF" Displays "Stopped (ON)/Operating (OFF)" status as judged from the auto-stop signal.
VEHICLE SPEED "0.0 km/h" Displays vehicle speed as received from CAN communication. Monitor item name
"OPERATION OR UNIT"Contents
Te s t i t e mDisplay on CONSULT-II
screenDescription
Front wiper HI output FR WIPER (HI) Front wiper HI can be operated by any ON-OFF operation.
Front wiper LO output FR WIPER (LO) Front wiper LO can be operated by any ON-OFF operation.
Front wiper INT output FR WIPER (INT) Front wiper INT can be operated by any ON-OFF operation.
IPDM E/R diagnostic Mode Description
SELF-DIAG RESULTS Displays IPDM E/R self-diagnosis results.
DATA MONITOR Displays IPDM E/R input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
ALL SIGNALS Monitors all the items.
MAIN SIGNALS Monitors predetermined items.
SELECTION FROM MENU Selects and monitors the individual item selected.
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Front wiper re-
questFR WIP REQ STOP/1LO/LO/HI x x x Signal status input from BCM.
Wiper auto stop WIP AUTO STOP ACT P/STOP P x x x Output status of IPDM E/R.
Wiper protection WIP PROT OFF/LS/HS/BLOCK x x x Control status of IPDM E/R.
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REAR WIPER AND WASHER SYSTEM
• through BCM terminal 55
• through BCM terminal 67
• through grounds M57, M61 and M79.
With output circuit 2 power and ground supplied the rear wiper motor operates in a clockwise sweep direction
until auto stop switch 2 closes (full sweep position). Auto stop switch 2 supplies ground
• to BCM terminal 26
• through rear wiper motor terminal 1
• through rear wiper motor terminal 3
• through grounds B117 and B132.
When the BCM receives this ground signal it turns off output circuit 2 and starts the timing function of 7 sec-
onds. After approximately 7 seconds the BCM turns on output circuit 1. This process repeats until the rear
wiper switch or ignition switch is turned off.
AUTO STOP OPERATION
When the rear wiper switch is turned off, the BCM will continue the cycle of output circuit 1 or output circuit 2
until auto stop switch 1 and auto stop switch 2 are both in the closed position. When the BCM receives ground
signals from auto stop switch 1 and auto stop switch 2 simultaneously, output circuit 1 and output circuit 2 are
both turned off.
REAR WASHER OPERATION
When the ignition switch is in the ON or START position, and the front and rear washer switches are OFF, the
front and rear washer motor is supplied power
• through 10A fuse (No. 9, located in the fuse block J/B)
• through combination switch (wiper switch) terminal 14
• through combination switch (wiper switch) terminal 11
• to front and rear washer motor terminal 2, and
• through combination switch (wiper switch) terminal 13
• to front and rear washer motor terminal 1.
When the rear wiper switch is in rear washer position, the BCM detects a rear washer signal by BCM wiper
switch reading function. Combination switch ground is supplied
• to front and rear washer motor terminal 1
• through combination switch (wiper switch) terminal 13
• through combination switch (wiper switch) terminal 12
• through grounds M57, M61 and M79.
With ground supplied, the front and rear washer motor is operated in the rear direction.
When the BCM detects that the rear washer motor has operated for 0.4 seconds or longer, BCM operates the
rear wiper motor.
When the BCM detects that the rear washer switch is in OFF, the rear wiper motor cycles approximately 3
times and then stops.
If the rear washer is operated with the rear wiper switch in the INT position, normal rear wiper operation will
take over. Once the rear washer switch is released the rear wiper will return to INT operation.
BCM Wiper Switch Reading Function
Refer to BCS-3, "System Description".
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REAR WIPER AND WASHER SYSTEM
CONSULT-II START PROCEDURE
Refer to GI-36, "CONSULT-II Start Procedure".
DATA MONITOR
Display Item List
ACTIVE TEST
Display Item List
BCM diagnostic
test itemDiagnostic mode Description
Inspection by partWORK SUPPORTSupports inspections and adjustments. Commands are transmitted to the BCM for
setting the status suitable for required operation, input/output signals are received
from the BCM and received data is displayed.
DATA MONITOR Displays BCM input/output data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
SELF-DIAG RESULTS Displays BCM self-diagnosis results.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER BCM part number can be read.
CONFIGURATION Performs BCM configuration read/write functions.
All signals Monitors all the items.
Selection from menu Selects and monitors the individual item selected.
Monitor item name
"OPERATION OR UNIT"Contents
IGN ON SW "ON/OFF" Displays "IGN Position (ON)/OFF, ACC Position (OFF)" status as judged from ignition switch signal.
IGN SW CAN "ON/OFF" Displays "IGN Position (ON)/OFF, ACC Position (OFF)" status as judged from CAN communications.
FR WIPER INT "ON/OFF" Displays "Front Wiper INT (ON)/Other (OFF)" status as judged from wiper switch signal.
FR WIPER LOW "ON/OFF" Displays "Front Wiper LOW (ON)/Other (OFF)" status as judged from wiper switch signal.
FR WIPER HI "ON/OFF" Displays "Front Wiper HI (ON)/Other (OFF)" status as judged from wiper switch signal.
FR WASHER SW "ON/OFF" Displays "Front Washer Switch (ON)/Other (OFF)" status as judged from wiper switch signal.
INT VOLUME (1 - 7) Displays intermittent operation dial position setting (1 - 7) as judged from wiper switch signal.
VEHICLE SPEED "0.0 km/h" Displays vehicle speed as received over CAN communication.
FR WIPER STOP "ON/OFF" Displays "Stopped (ON)/Operating (OFF)" status as judged from the auto stop signal.
RR WIPER INT "ON/OFF" Displays "Rear Wiper INT (ON)/Other (OFF)" status as judged from wiper switch signal.
RR WIPER ON "ON/OFF" Displays "Rear Wiper (ON)/Other (OFF)" status as judged from wiper switch signal.
RR WASHER SW "ON/OFF" Displays "Rear Washer Switch (ON)/Other (OFF)" status as judged from wiper switch signal.
RR WIPER STOP "ON/OFF" Displays "Stopped (OFF)/Operating (ON)" status as judged from the auto stop switch 1.
RR AUTO STP 2 "ON/OFF" Displays "Stopped (OFF)/Operating (ON)" status as judged from the auto stop switch 2.
Test item Display on CONSULT-II screen Description
Front wiper HI output FR WIPER (HI) Front wiper HI can be operated by any ON-OFF operation.
Front wiper LO output FR WIPER (LO) Front wiper LO can be operated by any ON-OFF operation.
Front wiper INT output FR WIPER (INT) Front wiper INT can be operated by any ON-OFF operation.
Rear wiper output RR WIPER Rear wiper can be operated by any ON-OFF operation.