2007 INFINITI QX56 power steering

PS-1
STEERING
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SECTION PS
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PS
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CONTENTS
POWER STEERING SYSTEM
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution for Steering System ................................2
PREPARATION ...................................................3
Special Service Tool .................................................3
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ......................................5
POWER STEERING FLUID ................................6
Checking Fluid Level .................................................6
Checking Fluid Leakage ............................................6
Air Bleeding Hydraulic System ..................................6
STEERING WHEEL .............................................7
On-Vehicle Inspection and Service ...........................7
Removal and Installation ...........................................8
TILT SYSTEM ......................................................9
Removal and Installation ..........................................9
STEERING COLUMN ........................................10
Removal and Installation .........................................10
Disassembly and Assembly .....................................13
POWER STEERING GEAR AND LINKAGE ....15
Removal and Installation .........................................15
Disassembly and Assembly .....................................17
POWER STEERING OIL PUMP .......................21
On-Vehicle Inspection and Service .........................21
Removal and Installation .........................................21
Disassembly and Assembly .....................................22
HYDRAULIC LINE ............................................23
Removal and Installation .........................................23
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
25
Steering Wheel ........................................................25
Steering Column ......................................................25
Steering Outer Socket and Inner Socket .................26
Steering Gear ..........................................................26
Oil Pump ..................................................................27
Steering Fluid ..........................................................27

PS-4
< SERVICE INFORMATION >
PREPARATION
Commercial Service Tool
INFOID:0000000003532819
KV40107300
(—)Crimping boot bands
—
(J-44372)
Spring gaugeMeasuring steering wheel turning force Tool number
(Kent-Moore No.)
Tool nameDescription
ZZA1229D
LST024
Tool nameDescription
Power toolRemoving nuts and bolts
PBIC0190E

PS-6
< SERVICE INFORMATION >
POWER STEERING FLUID
POWER STEERING FLUID
Checking Fluid LevelINFOID:0000000003532821
Check power steering fluid level with engine off, referring to the scale
on reservoir tank.
Use HOT range for fluid temperatures of 50° – 80°C (122° – 176°F).
Use COLD range for fluid temperatures of 0° – 30°C (32° – 86°F).
CAUTION:
• Do not overfill.
• Do not reuse any used power steering fluid.
• Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-10
.
Checking Fluid LeakageINFOID:0000000003532822
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50° – 80°C (122° –
176°F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to
check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con-
nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-21
.
6. Check steering gear boots for accumulation of fluid indicating a leak from the steering gear.
Air Bleeding Hydraulic SystemINFOID:0000000003532823
Incomplete air bleeding causes the following. When this happens, bleed air again.
• Air bubbles in reservoir tank.
• Clicking noise in oil pump.
• Excessive buzzing in oil pump.
NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from oil
pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times.
CAUTION:
Do not allow steering fluid reservoir tank to go below the MIN level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully right and then fully left, hold for about three seconds.
Then check for fluid leakage.
3. Repeat step 2 several times at about three second intervals.
CAUTION:
Do not hold steering wheel in the locked position for more than 10 seconds. (There is the possibil-
ity that oil pump may be damaged.)
4. Check for air bubbles or cloudy fluid.
5. If air bubbles or cloudiness still exists, stop engine, perform steps 2 and 3 again until air bubbles or cloud-
iness does not exist.
6. Stop engine, check fluid level.
LGIA0021E
SGIA0506E

STEERING WHEEL
PS-7
< SERVICE INFORMATION >
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MA
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STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000003532824
CHECKING CONDITION OF INSTALLATION
• Check installation condition of steering gear assembly, front suspension, axle and steering column.
• Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
• Check if the mounting nuts for steering gear assembly are loose.
Refer to PS-15
.
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steering wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
• Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Front Wheel Alignment" .
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositioning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer sockets, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60° – 80°C (140° – 176°F).
4. Tires need to be inflated to specified pressure. Refer to WT-28, "
Tire".
5. Check steering wheel turning force using Tool when steering
wheel has been turned 360° from the neutral position.
6. If steering wheel turning force is out of specification, inspect
steering column. Refer to PS-13, "
Disassembly and Assembly" .
7. If steering column meets specification, repair steering gear.
Refer to PS-17, "
Disassembly and Assembly". End play of the axial direction for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Tool number : J-44372
Steering wheel
turning force: 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E

POWER STEERING GEAR AND LINKAGE
PS-15
< SERVICE INFORMATION >
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PS
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POWER STEERING GEAR AND LINKAGE
Removal and InstallationINFOID:0000000003532829
CAUTION:
Spiral cable may snap due to steering operation if steering column is separated from steering gear
assembly. Therefore secure steering wheel to avoid turning.
REMOVAL
1. Turn wheels to the straight-ahead position.
2. Remove tires from vehicle using power tool.
3. Remove undercover using power tool.
4. On 4WD model, remove front final drive, then support drive shafts with wire. Refer to FFD-12, "
Removal
and Installation" .
5. Make sure slit of lower joint fits with the projection on rear cover
cap, while checking that mark on steering gear assembly aligns
with mark on rear cover cap.
6. Remove cotter pin at steering outer socket and discard, then loosen nut.
1. Cotter pin 2. Mounting bracket 3. Mounting insulator
4. Steering gear assembly 5. Washer
WGIA0127E
SST491C

PS-16
< SERVICE INFORMATION >
POWER STEERING GEAR AND LINKAGE
7. Remove steering outer socket from steering knuckle using Tool.
Be careful not to damage ball joint boot.
CAUTION:
Temporarily tighten mounting nut to prevent damage to
threads and to prevent Tool from coming off.
8. On 2WD model, remove stabilizer bar mounting bolts and reposition stabilizer bar. Refer to FSU-12,
"Removal and Installation" .
9. Remove oil piping (high pressure side and low pressure side)
from steering gear assembly, then drain fluid from piping.
10. Remove lower joint mounting bolt of lower joint shaft.
11. Remove nuts of steering gear assembly using power tool, then
remove bolts and steering gear assembly.
INSTALLATION
Installation is in the reverse order of removal.
• After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6, "
Front
Wheel Alignment" .
• After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-54, "
Adjust-
ment of Steering Angle Sensor Neutral Position" . Tool number : HT72520000 (J-25730-A)
SDIA1434E
LGIA0032E
LGIA0029E
LGIA0024E

POWER STEERING GEAR AND LINKAGE
PS-17
< SERVICE INFORMATION >
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• With steering wheel in straight ahead position, make sure slit of
lower joint fits with the projection on rear cover cap, while checking
that mark on steering gear assembly aligns with mark on rear
cover cap
• After installation, bleed the air from the steering hydraulic system. Refer to PS-6, "
Air Bleeding Hydraulic
System" .
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is turned several times fully to the left and right lock positions.
Disassembly and AssemblyINFOID:0000000003532830
CAUTION:
• Secure steering gear assembly with a vise, using copper plates or something similar to prevent it
from being damaged. Do not grip cylinder with a vise.
SST491C
1. Boot clamp 2. Inner socket 3. Boot
4. Boot clamp 5. Outer socket 6. Cylinder tubes
7. Gear housing assembly 8. Connector
WGIA0128E

PS-18
< SERVICE INFORMATION >
POWER STEERING GEAR AND LINKAGE
• Before performing disassembly, clean steering gear assembly with kerosene. Be careful not to bring
any kerosene into contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Loosen lock nuts of outer sockets, and remove outer sockets.
3. Remove boot clamps of the small diameter side and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change them to avoid oil leaks.
4. Remove inner sockets.
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for tears, cracks and deformation. Replace if necessary.
Gear Housing Assembly
Check gear housing assembly for dents, cracks or damage. Replace as an assembly if necessary.
Outer Socket and Inner Socket
SWING TORQUE
• Measure the swing torque, using Tool. When ball stud and inner
socket start moving the measured value must be within the specifi-
cation. If the reading is outside the specification, replace the
socket.
ROTATING TORQUE• Measure the rotating torque, using Tool. If the value is outside the
specification, replace the outer sockets.
AXIAL END PLAY
Tool number : — (J-44372)
WGIA0131E
Item Outer socket Inner socket
Measuring point Cotter pin hole of stud Shown as L: 83.2 mm (3.276 in)
Swing torque 0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb) 1.0 − 7.8 N·m (0.11 − 0.79 kg-m, 9 − 69 in-lb)
Measuring value (F) 4.84 − 46.7 N (0.50 − 4.7 kg-f, 4 - 34 lb-f) 12.1 − 93.7 N (1.3 − 9.5 kg, 9 − 69 lb)
Tool number : ST3127S000 (J-25765-A)
Rotating torque : 0.3 − 2.9 N·m (0.03 − 0.29 kg-m,
3 − 25 in-lb)
WGIA0132E