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AT-332
REPAIR FOR COMPONENT PARTS
Revision: 2007 April2007 M35/M45
d. Install O-ring and seal rings in input clutch assembly.
CAUTION:
Do not reuse O-ring and seal rings.
Apply ATF to O-ring.
Apply petroleum jelly to seal rings.
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
b. Install needle bearing in front carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 8 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
c. Install bearing race in front carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
d. Install front carrier assembly to input clutch assembly.
3. Compress snap ring using 2 flat-bladed screwdrivers.
4. Install front carrier assembly and input clutch assembly to rear
internal gear.
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AT-334
REPAIR FOR COMPONENT PARTS
Revision: 2007 April2007 M35/M45
DISASSEMBLY
1. Remove needle bearing and bearing races from high and low reverse clutch hub.
VQ35DE models
VK45DE models
2. Using a pair of snap ring pliers, remove snap ring from mid sun
gear assembly.
CAUTION:
Do not expand snap ring excessively.
3. Remove high and low reverse clutch hub from mid sun gear
assembly.
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REPAIR FOR COMPONENT PARTS
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3. Using a flat-bladed screwdriver, install snap ring to rear sun
gear.
4. Install rear sun gear assembly to mid sun gear assembly.
5. Install needle bearing to high and low reverse clutch hub.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 8 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
6. Install high and low reverse clutch hub to mid sun gear assem-
bly.
7. Using a pair of snap ring pliers, install snap ring to mid sun gear
assembly.
CAUTION:
Do not expand snap ring excessively.
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ASSEMBLY
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24. Install revolution sensor to transmission case. Tighten revolution
sensor bolt to the specified torque. Refer to AT- 2 8 1 , "
Compo-
nents" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
25. Assemble one of the following parts.
Rear extension assembly (VQ35DE models for 2WD)
Adapter case assembly (AWD models)
Output shaft & companion flange complement (VK45DE models for 2WD)
a.VQ35DE models
i. As shown in the figure, use the drift to drive rear oil seal into the
rear extension (2WD models) or adapter case (AWD models)
until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
ii. Install return spring (1) to parking pawl (2).
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ASSEMBLY
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ii. Install parking pawl (with return spring) (1) and pawl shaft (2) to
output shaft & companion flange complement.
iii. Install parking actuator support (1) from output shaft & compan-
ion flange complement.
26. Assemble one of the following parts.
Rear extension assembly (VQ35DE models for 2WD)
Adapter case assembly (AWD models)
Output shaft & companion flange complement (VK45DE models for 2WD)
a.VQ35DE models for 2WD
i. Install seal rings to output shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install parking gear to output shaft.
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ASSEMBLY
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b.VK45DE models for 2WD
i. Install seal rings to intermediate shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install intermediate shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iii. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to output shaft & companion flange com-
plement as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and output shaft & companion
flange complement mounting surfaces.
iv. Install output shaft & companion flange complement in transmis-
sion case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the output
shaft & companion flange complement.
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AT-354
ASSEMBLY
Revision: 2007 April2007 M35/M45
v. Tighten output shaft & companion flange complement bolts (1)
to the specified torque. Refer to AT- 2 8 1 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (2).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
c.AW D m o d e l s
i. Install seal rings to output shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install parking gear to output shaft.
iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
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ASSEMBLY
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13. Securely fasten revolution sensor harness with terminal clip.
14. Pull down A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
17. Install oil pan, oil pan gasket and clips (VQ35DE models) or oil pan, oil pan gasket, brackets and clips
(VK45DE models) according to the following procedures.
a. VQ35DE models
i. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
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