REFRIGERANT LINES
ATC-161
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Revision: 2007 April2007 M35/M45
Removal and Installation of Low-pressure Pipe 1 and High-pressure Pipe 2NJS000HS
REMOVAL
1. Set the temperature control switch (passenger side) at 18°C (60°F), and then disconnect the battery cable
from the negative terminal.
2. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
3. Remove cowl top cover. Refer to EI-18, "
COWL TOP" .
4. Remove mounting bolt from low-pressure flexible hose bracket.
5. Remove high-pressure pipe 1 from vehicle clip.
6. Disconnect one-touch joints.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of low-pressure flexible hose, low-
pressure pipe 1 and high-pressure pipe 1, 2 with suitable
material such as vinyl tape to avoid the entry of air.
7. Remove instrument passenger lower panel and glove box. Refer
to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
8. Remove foot grille (right). Refer to ATC-148, "
Removal of Foot Grilles" .
9. Remove air mix door motor (passenger side). Refer to ATC-140, "
AIR MIX DOOR MOTOR" .
10. Remove mode door motor (passenger side). Refer to ATC-139, "
MODE DOOR MOTOR" .
11. Remove main link (right) and max. cool door link (right). Refer to ATC-134, "
HEATER & COOLING UNIT
ASSEMBLY" .
12. Remove mounting screws, and then remove evaporator cover.
RJIA4169E
RJIA4117E
RJIA4170E
ATC-162
REFRIGERANT LINES
Revision: 2007 April2007 M35/M45
13. Remove mounting bolt, and then remove low-pressure pipe 1
and high-pressure pipe 2.
CAUTION:
Cap or wrap the joint of expansion valve with suitable mate-
rial such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure flexible hose, low-pressure pipe 1 and high-pressure pipe 1, 2
with new ones, and then apply compressor oil to it when installing it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
RJIA4171E
Low-pressure flexible hose bracket mounting bolt
: 4.2 N·m (0.43 kg-m, 37 in-lb)
ATC-168
REFRIGERANT LINES
Revision: 2007 April2007 M35/M45
Removal and Installation of Expansion ValveNJS000HX
REMOVAL
1. Remove evaporator. Refer to ATC-167, "Removal and Installation of Evaporator" .
2. Remove mounting bolts, and then remove expansion valve.
CAUTION:
Cap or wrap the joint of evaporator with suitable material
such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of evaporator with new ones, and then apply compressor oil to it when installing
it.
O-rings are different from low-pressure flexible hose (high-pressure pipe 1) and low-pressure pipe
1 (high-pressure pipe 2).
When recharging refrigerant, check for leaks.
RJIA1864E
REFRIGERANT LINES
ATC-169
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Revision: 2007 April2007 M35/M45
Checking for Refrigerant LeaksNJS000HY
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electrical leak detector or fluorescent dye leak
detector (SST: J-42220).
If dye is observed, confirm the leak with an electrical leak detector. It is possible a prior leak was repaired and
not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electrical leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electrical leak detector probe slower and closer to the suspected leak area will improve the
chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorNJS000HZ
1. Check A/C system for leaks using the UV lamp and safety goggles (SST: J-42220) in a low sunlight area
(area without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a
bright green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain open-
ing indicates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (SST: J-43872) to prevent future
misdiagnosis.
4. Perform a system performance check and verify the leak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionNJS000I0
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
SERVICE DATA AND SPECIFICATIONS (SDS)
ATC-173
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Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorNJS000I2
LubricantNJS000I3
RefrigerantNJS000I4
Engine Idling SpeedNJS000I5
Refer to EC-716, "Idle Speed and Ignition Timing" (VQ35DE) or EC-1440, "Idle Speed and Ignition Timing"
(VK45DE).
Belt TensionNJS000I6
Refer to EM-16, "DRIVE BELTS" (VQ35DE) or EM-174, "DRIVE BELTS" (VK45DE).
ModelVALEO THERMAL SYSTEMS JAPAN make
DCS-17EC
TypeVariable displacement swash plate
Displacement
cm
3 (cu in)/revMax. 171 (10.4)
Cylinder bore × stroke (Max.)
mm (in)32 (1.26) × 30.5 (1.20)
Direction of rotationClockwise (viewed from clutch)
Drive beltPoly V
ModelVALEO THERNAL SYSTEMS JAPAN make
DCS-17EC
NameNissan A/C System Oil Type S (DH-PS)
Capacity
m (US fl oz, lmp fl oz)Total in system 150 (5.03, 5.3)
Compressor (Service part) charg-
ing amount150 (5.03, 5.3)
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.55 (1.21)
AV-6
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
PRECAUTION
Revision: 2007 April2007 M35/M45
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]PRECAUTION PFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NKS00485
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Trouble DiagnosisNKS00486
AV COMMUNICATION SYSTEM
Do not apply voltage of 7.0 V or higher to the measurement terminals.
Use the tester with its open terminal voltage being 7.0 V or less.
Be sure to turn ignition switch OFF and disconnect the battery cable from the negative terminal before
checking the circuit.
Precautions for Harness RepairNKS00487
AV COMMUNICATION SYSTEM
Solder the repaired parts, and wrap with tape. [Frays of twisted
line must be within 110 mm (4.33 in).]
Do not perform bypass wire connections for the repair parts.
(The spliced wire will become separated and the characteristics
of twisted line will be lost.)
PKIA0306E
PKIA0307E
AV-12
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
SYSTEM DESCRIPTION
Revision: 2007 April2007 M35/M45
BOSE Surround 5.1ch System
It amplifies the sound signal from the audio unit and the DVD
sound signal from DVD player, and then output them to each
speaker.
It receives the voice guidance signal from AV (NAVI) control unit
and output it to the front speaker.
It controls sound volume of each speaker when outputting TEL
voice and voice guidance.
It subjects to AudioPilot® processing when receiving sound sig-
nal from microphone for AudioPilot
® .
It subjects to Centerpoint® processing.
SATELLITE TUNER
The satellite tuner is connected with the audio unit via communi-
cation line.
It sends the received sound signal from the satellite radio
antenna to the audio unit.
AV CONTROL UNIT (WITHOUT NAVI)
It controls each unit of the system by the operation signal from
the multifunction switch and sends the image signal of operating
condition or vehicle information, etc. to the front display unit.
It receives the TEL input voice or the input voice at voice control
from the microphone. It receives the received TEL voice, and
then sends it to the audio unit.
It sends the voice guidance signal to BOSE amp (BOSE system)
and audio unit (BASE system).
NAVI CONTROL UNIT (WITH NAVI)
It controls each unit of the system by the operation signal from
the multifunction switch and sends the image signal of operating
condition or vehicle information, etc. to the front display unit.
It receives the TEL input voice or the input voice at voice control
from the microphone. It receives the received TEL voice, and
then sends it to the audio unit.
It sends the voice guidance signal to BOSE amp (BOSE system)
and audio unit (BASE system).
Signals are received from the gyro, the vehicle speed sensor,
and the GPS antenna. Vehicle location is determined by com-
bining this data with the data contained in the DVD-ROM map.
Location information is shown on liquid crystal display panel.
SKIB3887E
SKIB3894E
SKIB3891E
SKIB3892E
AV-106
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
DIAGNOSIS SYSTEM
Revision: 2007 April2007 M35/M45
ALL SIGNALS
When “ALL SIGNALS” is selected and “START” is touched, the
following vehicle signal condition that is input to AV (NAVI) con-
trol unit is displayed.
For each signal, a comparison of actual operating status and the
status recognized by the system can be checked.
Display Condition
SELECTION FROM MENU
When “SELECTION FROM MENU” is selected, the vehicle signal display can be selected. After that, the
selected vehicle signal condition is displayed when “START” is touched.
AV COMM MONITOR
When “AV COMM MONITOR” is selected, “AV&NAVI C/U” and “AUDIO” are displayed.
AV&NAVI C/U
When “AV&NAVI C/U” is selected, the communication condition
from AV (NAVI) control unit to each unit and malfunction counter
are displayed.
Error counter displays OK if any malfunction is not detected in
the past. If the malfunction is detected, it displays 0. When turn-
ing the ignition switch ON, if it is normal, it displays 1. The upper
limit of the counter is 39.
SKIB3676E
Display Item Display Vehicle status Remarks
VHCL SPD SIGON Vehicle speed > 0 km/h (0 MPH)
Changes in indication may be delayed. This is normal. OFF Vehicle speed = 0 km/h (0 MPH)
PKB SIGON Parking brake is applied.
OFF Parking brake is released.
ILLMU SIGON Light switch ON
–
OFF Light switch OFF
IGN SIGON Ignition switch ON
–
OFF Ignition switch in ACC position
REV SIGON Selector lever in R position
Changes in indication may be delayed. This is normal.
OFF Other than selector lever in R position
Item to be selected Description
VHCL SPD SIG
As well as selecting “ALL SIGNALS” PKB SIG
ILLUM SIG
IGN SIG
REV SIG
Items Display (PRSNT) Error counter (PAST)
TRANSMIT DIAG OK / UNKWN OK / 0 - 39
PANEL SWITCH OK / UNKWN OK / 0 - 39
SW SECONDARY - -
RR CONTROL SW - -
SKIB3678E