REAR ACTIVE STEER
STC-15
[RAS]
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Revision: 2007 April2007 M35/M45
4. Supply 6 V voltage by connecting the four 1.5 V batteries in a
series. Connect them to the RAS motor connector (motor side),
and then operate the motor and adjust the rack in the neutral
position (A).
CAUTION:
Do not supply 12 V voltage (battery, etc) to the RAS motor.
NOTE:
For right stroke, connect positive probe to the RAS motor con-
nector terminal 1. For left stroke, connect it to the terminal 2.
5. Install rear wheel steering angle sensor with O-ring to the RAS
actuator assembly. Temporarily tighten the mounting bolts in the specified torque that the sensor can be
moved by hand.
6. Turn and adjust the rear wheel steering angle sensor so as to make each sensor signal of “DATA MONI-
TOR” mode to the following standard with CONSULT-II.
CAUTION:
During DATA MONITOR mode, “MONITORING ERROR” is displayed. But there is not malfunction
in this procedure.
7. Tighten rear wheel steering angle sensor mounting bolts.
8. Perform “ERASE” with CONSULT-II, and then erase the error memory of rear wheel steering angle sen-
sor. Refer to STC-29, "
How to Erase Self-Diagnostic Results" .
9. Perform CONSULT-II “SELF-DIAG RESULTS” again, and then make sure that there is no malfunction.
Refer to STC-28, "
SELF-DIAG RESULT MODE" . Full stroke (B) : 6.8 - 7.2 mm (0.268 - 0.283 in)
STEERING ANG (°) L - 0, R - 0, N - 0
RR ST ANG-MAI (V) Approx. 2.4
RR ST ANG-SUB (V) Approx. 2.4
RR ST ANG-VOL (V) Approx. 5.0
SGIA1240E
TROUBLE DIAGNOSIS
STC-27
[RAS]
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Revision: 2007 April2007 M35/M45
STANDARD BY CONSULT-II
CAUTION:
The output signal indicates the RAS control unit calculation data. The normal values will be displayed
even in the event that the output circuit (harness) is open.
CONSULT-II Function (RAS/HICAS)NGS000EG
FUNCTION
CONSULT-II can display each self-diagnostic item using the diagnostic test modes shown following.
Monitor item Condition Reference values
VHCL SPEED SE [km/h] or [mph] Ignition switch ON or engine running Almost in accordance with the speedome-
ter display. It is not a malfunction, through
it might not be corresponding just after
ignition switch is turned ON.
STEERING ANG [°]Turning steering wheel clockwise or coun-
terclockwise.Displays the angle when the steering
wheel turns from the neutral position
ENGINE SPEED [rpm] Engine runningAlmost in accordance with tachometer dis-
play
POWER STR SOL [A]Accelerate the vehicle from 0 to 100 km/h
(0 to 62 MPH)0 km/h (0 MPH): Approx. 1.10 A
100 km/h (62 MPH): Approx. 0.54 A
RR ST ANG-MAI [V]
Perform the ACTIVE TEST and stroke the
actuator (with tires off the ground)Neutral: Approx. 2.4 V
Turn steering wheel to right for full stroke:
Approx. 4.4 V
Turn steering wheel to left for full stroke:
Approx. 0.4 V RR ST ANG-SUB [V]
RR ST ANG-VOL [V]
Ignition switch ON or engine runningApprox. 5 V
C/U VOLTAGE [V]Battery voltage (Approx. 12 V)
MOTOR VOLTAGE [V] Battery voltage (Approx. 12V)
MOTOR CURRENT [A]Perform the ACTIVE TEST and stroke the
actuator.It is normal when there is the current out-
put at stroke
MTR CRNT OPE [A]Turning steering wheel clockwise or coun-
terclockwise while ignition switch is ON or
running the engineNeutral (Steering force is zero and straight-
ahead position): Approx. 0 A
The value is changed according to steering
left or right
RR ANGLE OPE [°]RAS actuator assembly turned full right Approx. 1°
RAS actuator assembly neutral Approx. 0°
RAS actuator assembly turned full left Approx. - 1°
STOP LAMP SW [ON/OFF] Depressing or releasing brake pedalBrake pedal depressed: ON
Brake pedal not depressed: OFF
HICAS RELAY [ON/OFF]
Ignition switch ON or engine runningIgnition switch ON: ON
FAIL SAFE [ON/OFF] Not activated
WARNING LAMP (ON/OFF)RAS warning lamp ON: ON
RAS warning lamp OFF: OFF
Diagnostic test mode Function Reference page
SELF-DIAG RESULTSReceives self-diagnosis results from RAS control unit and
indicates DTCs.STC-28, "
SELF-DIAG
RESULT MODE"
DATA MONITORReceives input/output signals from RAS control unit and
indicates and stores them to facilitate locating cause of mal-
functions.STC-30, "DATA MONI-
TOR MODE"
CAN DIAG SUPPORT MNTRMonitors transmitting/receiving status of CAN communica-
tion.LAN-44, "CAN Diagnos-
tic Support Monitor"
ACTIVE TESTSends command to RAS actuator to change output signals
and check operation of output system.STC-30, "ACTIVE TEST
MODE"
ECU PART NUMBER Displays RAS control unit part number.STC-30, "RAS CONTROL
UNIT PART NUMBER"
STC-28
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
SELF-DIAG RESULT MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “PRINT” to print out the self-diagnostic results if necessary. Check RAS warning lamp if “NO FAIL-
URE” is displayed.
3. Perform the appropriate inspection from the display item list, and repair or replace the malfunctioning
component. Refer to STC-28, "
Display Item List" .
Display Item List
CAUTION:
When malfunctions are detected in several systems, including the “CAN COMM [U1000]” and “CON-
TROL UNIT (CAN) [U1010]”, inspect the CAN communication system.
DTC Diagnostic item Diagnostic item is detected when... Check items
C1923 STEERING ANGLE SEN [NO CHANGE]While driving at 60 km/h (37 MPH)
or more, steering angle does not
change for a while.STC-39
C1924 STEERING ANGLE SEN [NO NEUT STATE]When driving some distance, no
neutral signal (ON signal) is input.STC-39
C1915 RR ST ANGLE SENSOR [MAIN SIGNAL]The main sensor input signal is
malfunctioning for some time
against the sensor power supply
value.STC-40
C1916 RR ST ANGLE SENSOR [SUB SIGNAL]When the main sensor input signal
is 2.4 - 2.6 V, the sub sensor input
signal is malfunctioning for some
time compared to the sensor power
supply value.STC-40
C1917 RR ST ANGLE SENSOR [OFFSET SIG1] An excessive difference has
occurred in the input values of main
sensor and sub sensor.STC-40
C1918 RR ST ANGLE SENSOR [OFFSET SIG2]
C1914 RR ST ANGLE SENSOR [ABNORMAL VOL]Higher or lower value compared to
the standard voltage.STC-40
C1921 MOTOR OUTPUTNo engine speed is input for a cer-
tain time.STC-44
C1911 MOTOR VOLTAGE [LOW VOLTAGE]The motor power supply voltage is
lower than ignition power supply
voltage with RAS motor relay ON.STC-35
C1912 MOTOR VOLTAGE [BAD OBSTRCT]The motor power supply voltage is
inputting for some time with motor
power supply OFF by RAS control
unit.STC-35
C1913 MOTOR OUTPUT [ABNORMAL SIG]When the motor current value is 10
A or more, actual output is exces-
sively low and the condition contin-
ues for some time.STC-37
C1902 MOTOR OUTPUT [REV CURRENT]The current flows in the opposite
direction when the motor current is
output. STC-37
C1903 MOTOR OUTPUT [NO CURRENT]The current flows when the motor
current is not output. STC-37
C1904 MOTOR OUTPUT [OVERCURRENT]The excessive high current flows
when the motor current is output.STC-37
STC-30
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
DATA MONITOR MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “DATA MONITOR”.
3. Select from “SELECT MONITOR ITEM”, screen of data monitor is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS. Also, any malfunction
detected while in this mode will be displayed in real time.
Display Item List
ACTIVE TEST MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. When turning the steering wheel right or left, the rear wheel turns in the same direction. If the steering
wheel is not turned, the rear wheel turns left and right 5 times.
RAS CONTROL UNIT PART NUMBER
1. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. The part number described on RAS control unit sticker is displayed.
Item [Display or Unit] Remarks
VHCL SPEED SE [km/h] or [mph] Vehicle speed received via CAN communication is displayed.
STEERING ANG [°] Steering angle received via CAN communication is displayed.
ENGINE SPEED [rpm] Engine speed received via CAN communication is displayed.
POWER STR SOL [A]Power steering solenoid controlling current that RAS control unit
outputs is displayed.
RR ST ANG-MAI [V]Rear wheel steering angle main sensor output voltage is dis-
played.
RR ST ANG-SUB [V] Rear wheel steering angle sub sensor output voltage is displayed.
RR ST ANG VOL [V]Voltage supplied from RAS control unit to rear wheel steering
angle sensor is displayed.
C/U VOLTAGE [V] Voltage supplied to RAS control unit is displayed.
MOTOR VOLTAGE [V] Voltage supplied from RAS control unit to RAS motor is displayed.
MOTOR CURRENT [A]RAS motor relay controlling current that RAS control unit outputs
is displayed.
MOTOR CRNT OPE [A] Current commanded value to RAS motor is displayed.
RR ANG OPE [°]Angle commanded value to rear wheel steering angle sensor is
displayed.
STOP LAMP SW [ON/OFF] Condition of stop lamp switch ON/OFF is displayed.
HICAS RELAY [ON/OFF] RAS motor relay ON/OFF condition is displayed.
FAILSAFE [ON/OFF] Fail-safe ON/OFF condition is displayed.
WARNING LAMP [ON/OFF] RAS warning lamp operating condition is displayed.
STEERING ANG RR ST ANG MAI RR ST ANG SUB MOTOR CURRENT
0° (Neutral) 2.4 V 2.4 V No output (Approx. 0 A)
R 90°Approx. 4.4 V Approx. 4.4 V
Output (change)
L 90°Approx. 0.4 V Approx. 0.4 V
TROUBLE DIAGNOSIS
STC-31
[RAS]
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Revision: 2007 April2007 M35/M45
Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT-II)NGS000EL
DESCRIPTION
If a malfunction is detected in the system, the RAS warning lamp turns on and indicates the malfunction. At
that time, fail-safe activates, and then stops the function.
SELF-DIAGNOSIS PROCEDURE
1. Start engine.
2. Turn steering wheel left and right at 20° or more and 5 times or more within 10 seconds. And then depress
the service brake 5 times or more.
3. RAS warning lamp blinks (displays normal/malfunction).
SELF-DIAGNOSIS DISPLAY
RAS warning lamp blinks and displays the self-diagnostic results.
Only DTCs are displayed as the pattern shown in the figure, and
then repeat the display.
If all items are normal, RAS warning lamp blinks at 4 Hz cycle.
SELF-DIAGNOSIS DISPLAY ITEMS
HOW TO ERASE SELF-DIAGNOSIS
If there is the history data for when the fail-safe has activated in the past, erase the memory with CONSULT-II.
Refer to STC-29, "
How to Erase Self-Diagnostic Results" .
CAN CommunicationNGS000EM
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. Refer to LAN-50, "
CAN Sys-
tem Specification Chart" .
SGIA1243E
DTC (warning lamp blinks) Diagnosis item Inspection item
11 RAS control unitSTC-35, "
Inspection 1: RAS Control Unit Malfunction"
12 Motor power supplySTC-35, "Inspection 2: Motor Power Supply System"
13 Motor outputSTC-37, "Inspection 3: RAS Motor Output Malfunction"
21 Vehicle speed signalSTC-38, "Inspection 4: Vehicle Speed Signal"
22 Steering angle signalSTC-39, "Inspection 5: Steering Angle Signal Malfunction"
24 Rear wheel steering angle (main)STC-40, "Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction"
25 Rear wheel steering angle (sub)STC-40, "Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction"
26 VDCSTC-43, "Inspection 7: VDC Malfunction"
33 Engine speed signalSTC-44, "Inspection 8: Engine Speed Signal Malfunction"
TROUBLE DIAGNOSIS
STC-35
[RAS]
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Revision: 2007 April2007 M35/M45
Inspection 1: RAS Control Unit MalfunctionNGS000EQ
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> Replace RAS control unit. Perform self-diagnosis again after replacing.
NO >> INSPECTION END
Inspection 2: Motor Power Supply SystemNGS000ER
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and RAS motor harness connec-
tor, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Self-diagnostic results
CONTROL UNIT [ABNORMAL1] [C1900]
CONTROL UNIT [ABNORMAL2] [C1901]
CONTROL UNIT [ABNORMAL3] [C1905]
CONTROL UNIT [ABNORMAL5] [C1906]
CONTROL UNIT [ABNORMAL4] [C1907]
CONTROL UNIT [ABNORMAL7] [C1908]
CONTROL UNIT [ABNORMAL6] [C1909]
CONTROL UNIT [ABNORMAL8] [C1922]
CONTROL UNIT [ABNORMAL5] [C1927]
CONTROL UNIT [ABNORMAL9] [C1928]
DTC (warning lamp blinks)
11
Self-diagnosis results
MOTOR VOLTAGE [LOW VOLTAGE] [C1911]
MOTOR VOLTAGE [BAD OBSTRCT] [C1912]
DTC (warning lamp blinks)
12
TROUBLE DIAGNOSIS
STC-37
[RAS]
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Revision: 2007 April2007 M35/M45
5. CHECK RAS CONTROL UNIT OUTPUT SIGNAL
1. Connect RAS control unit harness connector B476 and RAS
motor relay harness connector B480.
2. Check voltage between RAS motor relay harness connector
B480 and ground.
OK or NG
OK >> Check RAS motor relay separately from other parts.
Refer to STC-50, "
RAS MOTOR RELAY" .
NG >> RAS control unit malfunction (replacement)
Inspection 3: RAS Motor Output MalfunctionNGS000ES
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and RAS motor harness connec-
tor, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
2. CHECK RAS MOTOR RESISTANCE
1. Turn ignition switch OFF, and disconnect RAS motor harness connector B463.
2. Check the resistance RAS motor connector.
OK or NG
OK >> GO TO 3.
NG >> RAS motor malfunction. Replace RAS motor.1–Ground
Ignition switch ON : Battery voltage (Approx. 12 V)
Ignition switch OFF : Approx. 0V
SGIA1267E
Self-diagnosis results
MOTOR OUTPUT [ABNORMAL SIG] [C1913]
MOTOR OUTPUT [REV CURRENT] [C1902]
MOTOR OUTPUT [NO CURRENT] [C1903]
MOTOR OUTPUT [OVERCURRENT] [C1904]
MOTOR OUTPUT [MOTOR LOCK] [C1910]
DTC (warning lamp blinks)
13
Terminal 1 – 2 : Approx. 0.6 Ω
SGIA1268E
STC-38
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
3. CHECK RAS MOTOR HARNESS
1. Connect RAS motor harness connector B463.
2. Disconnect RAS control unit harness connector B476.
3. Check continuity RAS control unit harness connector B476.
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> Harness between RAS motor and RAS control unit open
or shorted. Repair or replace harness.
Inspection 4: Vehicle Speed SignalNGS000ET
1. CHECK SPEEDOMETER
Start the engine, and then check the combination meter (speedometer) operation.
Does it operate normally?
YES >> GO TO 2.
NO >> Combination meter. Refer to DI-5, "
COMBINATION METERS" .
2. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deforma-
tion, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> RAS control unit malfunction. Replace RAS control unit.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal. Terminal 38 – 39 : Continuity should exist.
SGIA1269E
Self-diagnosis results
VEHICLE SPEED SEN [NO SIGNAL] [C1919]
DTC (warning lamp blinks)
21