ATC-110
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Self-diagnosisNJS000GY
SYMPTOM: Self-diagnosis cannot be performed.
INSPECTION FLOW
*1ATC-65, "Operational Check"*2ATC-156, "Check Disc to Pulley
Clearance"
*3AT C - 2 6 , "Maintenance of Lubricant
Quantity in Compressor"
*4EM-16, "Checking Drive Belts"
(VQ35DE) or EM-174, "
Checking
Drive Belts" (VK45DE)
*1ATC-65, "
Operational Check"*2ATC-67, "Power Supply and Ground
Circuit for Auto Amp."
*3AT C - 4 1 , "SYMPTOM TABLE"
SJIA1796E
LT-4Revision: 2007 April2007 M35/M45 REMOVAL .........................................................230
INSTALLATION ..................................................230
Switch Circuit Inspection ......................................230
HAZARD SWITCH ..................................................231
Removal and Installation ......................................231
REMOVAL .........................................................231
COMBINATION SWITCH ........................................232
Wiring Diagram — COMBSW — ..........................232
Combination Switch Reading Function .................233
Terminals and Reference Values for BCM ............233
CONSULT-II Functions (BCM) ..............................238
CONSULT-II BASIC OPERATION .....................238
DATA MONITOR ................................................238
Combination Switch Inspection ............................239
Removal and Installation ......................................241
STOP LAMP ............................................................242
Wiring Diagram — STOP LAMP — ......................242
High-Mounted Stop Lamp .....................................244
BULB REPLACEMENT, REMOVAL AND
INSTALLATION ..................................................244
Stop Lamp ............................................................244
BULB REPLACEMENT .....................................244
REMOVAL AND INSTALLATION .......................244
BACK-UP LAMP .....................................................245
Wiring Diagram — B/LAMP — .............................245
Bulb Replacement ................................................246
Removal and Installation ......................................247
REMOVAL .........................................................247
INSTALLATION ..................................................247
PARKING, LICENSE PLATE AND TAIL LAMPS ....248
Component Parts and Harness Connector Location .248
System Description ...............................................248
OUTLINE ...........................................................248
OPERATION BY LIGHTING SWITCH ...............249
COMBINATION SWITCH READING FUNCTION .249
EXTERIOR LAMP BATTERY SAVER CONTROL .249
CAN Communication System Description ............249
CAN Communication Unit .....................................249
Schematic .............................................................250
Wiring Diagram — TAIL/L — ................................251
Terminals and Reference Values for BCM ............256
Terminals and Reference Values for IPDM E/R ....257
How to Perform Trouble Diagnoses ......................257
Preliminary Check ................................................257
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................257
CONSULT-II Functions (BCM) ..............................258
CONSULT-II Functions (IPDM E/R) ......................258
Parking, License Plate and Tail Lamps Do Not Illu-
minate ...................................................................259
Parking, License Plate and Tail Lamps Do Not Turn
OFF (After Approx. 10 Minutes) ...........................263
License Plate Lamp ..............................................264
BULB REPLACEMENT .....................................264
Removal and Installation ......................................264
REMOVAL .........................................................264INSTALLATION ..................................................264
Front Parking (Clearance) Lamp ...........................264
BULB REPLACEMENT ......................................264
REMOVAL AND INSTALLATION .......................264
REAR COMBINATION LAMP .................................265
Bulb Replacement .................................................265
REAR TURN SIGNAL LAMP BULB, STOP/TAIL
LAMP BULB .......................................................265
Removal and Installation .......................................265
REMOVAL ..........................................................265
INSTALLATION ..................................................265
INTERIOR ROOM LAMP ........................................266
Component Parts and Harness Connector Location .266
System Description ...............................................266
ROOM LAMP TIMER BASIC OPERATION .......266
POWER SUPPLY AND GROUND .....................267
SWITCH OPERATION .......................................268
ROOM LAMP TIMER OPERATION ...................269
CONDITIONS FOR CANCELING TIMER ..........270
ROOM LAMP TIMER INAPPLICABLE LAMPS
OPERATION ......................................................270
INTERIOR ROOM LAMP BATTERY SAVER
FUNCTION ........................................................270
Schematic .............................................................271
Wiring Diagram — ROOM/L — .............................273
Terminals and Reference Values for BCM ............280
How to Perform Trouble Diagnoses ......................281
Preliminary Check .................................................282
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ...................................................................282
CONSULT-II Functions (BCM) ..............................283
CONSULT-II BASIC OPERATION .....................283
WORK SUPPORT (INT LAMP) .........................283
DATA MONITOR (INT LAMP) ............................284
ACTIVE TEST (INT LAMP) ................................285
WORK SUPPORT (BATTERY SAVER) .............285
DATA MONITOR (BATTERY SAVER) ...............285
ACTIVE TEST (BATTERY SAVER) ...................286
Interior Room Lamp Control Does Not Operate ....287
Map Lamp .............................................................289
BULB REPLACEMENT ......................................289
REMOVAL AND INSTALLATION .......................289
Personal Lamp ......................................................289
BULB REPLACEMENT ......................................289
REMOVAL AND INSTALLATION .......................289
Foot Lamp (Driver Side) ........................................290
BULB REPLACEMENT ......................................290
REMOVAL AND INSTALLATION .......................290
Foot Lamp (Passenger Side) ................................291
BULB REPLACEMENT ......................................291
REMOVAL AND INSTALLATION .......................291
Vanity Mirror Lamp ................................................291
BULB REPLACEMENT ......................................291
Step Lamp .............................................................292
BULB REPLACEMENT ......................................292
REMOVAL AND INSTALLATION .......................292
Kicking Plate Illumination ......................................292
BULB REPLACEMENT ......................................292
SERVICE DATA AND SPECIFICATIONS (SDS)
SC-37
C
D
E
F
G
H
I
J
L
MA
B
SC
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryNKS003NT
StarterNKS003NU
AlternatorNKS003NV
*: Adjustment range of power generation voltage variable control is 11.4 - 15.6 V.Ty p e110D26L
20 hour rate capacity [V - Ah] 12 - 75
Cold cranking current (For reference value) [A] 720
Applied modelVK45DE VQ35DE VQ35DE
2WD AWD
Ty p eM2T85771 S114-880 S114-881
MITSUBISHI
makeHITACHI make
Reduction gear type
System voltage [V] 12
No-loadTerminal voltage [V] 11
Current [A] Less than 145 Less than 90
Revolution [rpm] More than 3,300 More than 2,880
Minimum diameter of commutator [mm (in)] 31.4 (1.236) 28.0 (1.102)
Minimum length of brush [mm (in)] 11.0 (0.433) 10.5 (0.413)
Brush spring tension [N (kg, lb)]26.7 - 36.1
(2.72 - 3.68,
6.80 - 8.12)16.2 (1.65, 3.6)
Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008)
Clearance between pinion front edge and pinion stopper [mm (in)]0.5 - 2.0
(0.020 - 0.079)0.3 - 2.5 (0.012 - 0.098)
Applied model VK45DE VQ35DE
Ty p eA3TJ0591 A3TJ0691
MITSUBISHI make
Nominal rating [V - A] 12 - 150
Ground polarityNegative
Minimum revolution under no-load (When 13.5 V is
applied)[rpm] Less than 1,300
Hot output current (When 13.5 V is applied) [A/rpm]More than 35/1,300
More than 105/2,500
More than 136/5,000
Regulated output voltage [V] 14.1 - 14.7 *
Minimum length of brush [mm (in)] More than 5.00 (0.197)
Brush spring pressure [N (g, oz)] 4.1 - 5.3 (418 - 540, 14.8 - 19.1)
Slip ring minimum outer diameter [mm (in)] More than 22.1 (0.870)
Rotor (Field coil) resistance [Ω] 1.6 - 2.0
TROUBLE DIAGNOSIS
STC-9
[EPS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2007 April2007 M35/M45
For Fast and Accurate Trouble DiagnosisNGS000E1
Check the following items with the vehicle stopped
Is air pressure and size of tires proper?
Is the specified part used for the steering wheel?
Is control unit a genuine part?
Are there any fluid leakage from steering gear assembly, power steering oil pump, and hydraulic pipes,
etc? Refer to PS-8, "
Checking Fluid Leakage" .
Is the fluid level proper? Refer to PS-8, "Checking Fluid Level" .
Is the wheel alignment adjusted properly? Refer to FSU-6, "Wheel Alignment Inspection" (2WD), FSU-24,
"Wheel Alignment Inspection" (AWD).
Are there any damage or modification to suspension or body resulting in increased weight or altered
ground clearance?
Check each link installation condition of suspension and axle.
Check each connector connection condition.
Check the following items while driving the vehicle
Check conditions when the malfunction occurred (5W 1H).
Is the engine condition normal?
Basic InspectionNGS000E2
POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery terminals for looseness on both positive and negative ones and ground connection. Also make
sure that battery voltage does not drop.
Inspection: Power Steering Control Unit Power Supply Circuit and GroundNGS000E3
1. CHECK POWER STEERING CONTROL UNIT CONNECTOR
Turn ignition switch OFF, disconnect power steering control unit harness connector, and check terminal for
deformation, disconnection, looseness, etc.
OK or NG
OK >> GO TO 2.
NG >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
2. CHECK POWER STEERING CONTROL UNIT GROUND CIRCUIT
Disconnect power steering control unit harness connector M8, and
then check continuity between power steering control unit harness
connector M8 and ground.
OK or NG
OK >> GO TO 3.
NG >> Ground circuit open or shorted. Repair or replace any
inoperative parts. Terminal 2 – Ground : Continuity exist.
SGIA1231E
STC-32
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
For Fast and Accurate Trouble DiagnosisNGS000EN
Check the following items with the vehicle stopped
Is air pressure and size of tires proper?
Is the specified part used for the steering wheel?
Is control unit a genuine part?
Are there any fluid leakage from steering gear assembly, power steering oil pump, and hydraulic pipes,
etc? Refer to PS-8, "
Checking Fluid Leakage" .
Is the fluid level proper? Refer to PS-8, "Checking Fluid Level" .
Is the wheel alignment is adjusted properly? Refer to FSU-6, "Wheel Alignment Inspection" (2WD), FSU-
24, "Wheel Alignment Inspection" (AWD).
Are there any damage or modification to suspension or body resulting in increased weight or altered
ground clearance?
Check each link installation condition of suspension and axle.
Is the battery voltage proper?
Check each connector connection condition.
Check the following items while driving the vehicle
Conditions when the error occurred (5W 1H).
Is the engine is normal?
Basic InspectionNGS000EO
BASIC INSPECTION 1: POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery terminals for looseness on both positive and negative ones and ground connection. Also make
sure that battery voltage does not drop.
BASIC INSPECTION 2: RAS WARNING LAMP INSPECTION
1. Make sure RAS warning lamp turns on when ignition switch is turned ON.
If it does not turn on, refer to STC-33, "Trouble Diagnosis Chart" .
2. Make sure that RAS warning lamp turns off when the engine is started after ignition switch is turned ON. If
it does not turn off, perform self-diagnosis. Refer to STC-28, "
SELF-DIAG RESULT MODE" .
3. Always erase DTC memory after completing self-diagnosis. Refer to STC-29, "
How to Erase Self-Diag-
nostic Results" .
BASIC INSPECTION 3: RAS CONTROL UNIT POWER SUPPLY CIRCUIT AND GROUND CIR-
CUIT INSPECTION
1. CHECK RAS CONTROL UNIT CONNECTOR
Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deformation,
disconnection, looseness, etc.
OK or NG
OK >> GO TO 2.
NG >> Poor connection of connector terminal. Repair or replace the terminal.
2. CHECK RAS CONTROL UNIT GROUND CIRCUIT
1. Disconnect RAS control unit harness connector B476, and then
check continuity between RAS control unit harness connector
B476 and ground.
OK or NG
OK >> GO TO 3.
NG >> Ground circuit open or shorted. Repair or replace any
inoperative parts. Terminal 34 – Ground : Continuity should exit.
SGIA1244E