BRC-40
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
4. CHECK SOLENOID, VDC CHANGE-OVER VALVE, ACTUATOR RELAY GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) harness connector E30 terminals 1, 4 and ground.
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
Pressure Sensor CircuitNFS000QR
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK STOP LAMP SWITCH CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector.
2. Check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair
or replace terminal.
3. Reconnect connectors securely.
4. Start engine.
5. Repeat pumping brake pedal carefully several times, then perform the self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector E124.
3. Operate stop lamp switch and check continuity between stop lamp switch harness connector terminals.
OK or NG
OK >> GO TO 4.
NG >> Replace stop lamp switch. Refer to BR-7, "
Removal and Installation" .
ABS actuator and electric unit (control unit) Ground Continuity
1, 4 — Yes
SFIA3033E
Self-diagnosis results
PRESS SEN CIRCUIT
Terminal Condition Continuity
3 − 4Release stop lamp switch
(When brake pedal is depressed.)Ye s
Push stop lamp switch
(When brake pedal is released.)No
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-41
[VDC/TCS/ABS]
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BRC
Revision: 2007 April2007 M35/M45
4. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector E124 and ABS actuator and electric unit (control unit) connector
E30.
3. Check continuity between stop lamp switch harness connector and ABS actuator and electric unit (control
unit) harness connector.
OK or NG
OK >> GO TO 5.
NG >> Open or short in harness between stop lamp switch and ABS actuator and electric unit (control
unit). Repair or replace applied harness.
5. CHECK PRESSURE SENSOR
1. Connect ABS actuator and electric unit (control unit) connector.
2. Perform “DATA MONITOR” of the “PRESS SENSOR” to check if the status is normal.
OK or NG
OK >> INSPECTION END
NG >> If the pressure sensor is damaged or malfunctioning, replace the ABS actuator and electric unit
(control unit).
Steering Angle Sensor CircuitNFS000QS
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30,
check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connector and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
ABS actuator and electric unit (control unit) Stop lamp switch Continuity
30 4 Yes
Condition Data monitor display
When brake pedal is depressed.−40 to 300 bar
When brake pedal is released. Approx. 0 bar
Self-diagnosis results
ST ANG SEN CIRCUIT
BRC-42
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
3. CHECK STEERING ANGLE SENSOR HARNESS
1. Check CAN communication system. Refer to BRC-48, "
CAN Communication Circuit" .
2. Turn ignition switch OFF and disconnect steering angle sensor connector.
3. Check continuity between steering angle sensor harness con-
nector M47 terminal 2 and ground.
4. Turn ignition switch ON and check voltage between steering
angle sensor harness connector M47 terminal 3 and ground.
OK or NG
OK >> GO TO 4.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
4. CHECK DATA MONITOR
1. Turn ignition switch OFF and connect the steering angle sensor connector and ABS actuator and electric
unit (control unit) connector.
2. Select “STR ANGLE SIG” in “DATA MONITOR” and check steering angle sensor signal.
OK or NG
OK >> Perform self-diagnosis.
NG >>
Replace spiral cable (steering angle sensor) and adjust neutral position of steering angle sen-
sor. Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" .
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Steering angle sensor Ground Continuity
2—Yes
SFIA2970E
Steering angle sensor Ground Voltage
3—Battery voltage
(Approx. 12 V)
SFIA2971E
Steering condition STR ANGLE SIG (DATA MONITOR)
Driving straight – 2.5 ° to + 2.5 °
Turn 90° to right Approx. + 90 °
Turn 90° to left Approx. – 90 °
BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Yaw Rate/Side G Sensor CircuitNFS000QV
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc., when VDC function is off (VDC
OFF switch “ON”) may cause yaw rate/side G sensor system to indicate a malfunction. However,
this is not a malfunction, if normal operation can be resumed after restarting engine. Then erase
memory of self-diagnosis.
If vehicle is on turn-table at entrance to parking garage, or on other moving surface, VDC OFF
indicator lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor sys-
tem malfunction. However, in this case there is no malfunction in yaw rate sensor system. Take
vehicle off of turn-table or other moving surface, and start engine. Results will return to normal.
And after doing spin turns or acceleration turns with VDC function is being off (VDC OFF switch
“ON”), too, the results will return to a normal condition by re-starting vehicle.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect yaw rate/side G sensor connector M145 and ABS actuator and
electric unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and
so on. If any malfunction is found, repair or replace terminal.
2. Reconnect connector and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK YAW RATE/SIDE G SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF and disconnect yaw rate/side G sensor connector M145.
2. Turn ignition switch ON or OFF and check voltage between yaw
rate/side G sensor harness connector M145 terminal 3 and
ground.
OK or NG
OK >> GO TO 4.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Self-diagnosis results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
Yaw rate/side G sensor Ground Condition Voltage
3—Ignition switch ONBattery voltage
(Approx. 12 V)
Ignition switch OFF Approx. 0 V
SFIA3044E
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-45
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
4. CHECK YAW RATE/SIDE G SENSOR HARNESS
1. Turn ignition switch OFF and disconnect Yaw rate/side G sensor connector M145 and ABS actuator and
electric unit (control unit) connector E30.
2. Check continuity between Yaw rate/side G sensor harness con-
nector M145 and ABS actuator and electric unit (control unit)
harness connector E30.
OK or NG
OK >> GO TO 5.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
5. CHECK DATA MONITOR
1. Connect the Yaw rate/side G sensor connector and ABS actuator and electric unit (control unit) connector.
2. Select “YAW RATE SEN”, “SIDE G-SENSOR” in “DATA MONITOR” and check Yaw rate/side G sensor
signal.
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
NG >>
Replace Yaw rate/side G sensor.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
SFIA3045E
ABS actuator and electric unit (control unit) Yaw rate/side G sensor Continuity
18 1
Ye s 37 2
16 4
20 5
15 6
Vehicle condition YAW RATE SEN (DATA MONITOR) SIDE G-SENSOR (DATA MONITOR)
Stopped Approx. 0 d/s
Approx. 0 m/s
2
Turning right Negative value Negative value
Turning left Positive value Positive value
BRC-48
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
ICC Sensor Integrated Unit Circuit (With ICC)NFS000QY
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK ICC SENSOR INTEGRATED UNIT CIRCUIT
1. Perform ICC sensor integrated unit self-diagnosis. Repair or replace items indicated, then perform ICC
sensor integrated unit self-diagnosis again. Refer to ACS-29, "
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION" .
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
CAN Communication CircuitNFS000R0
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30,
check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connector and perform self-diagnosis.
Note: Indicated only for vehicles with ICC.
Is above displayed on the self-diagnosis display?
YES >> Print out self-diagnosis results and go to Refer to LAN-50, "CAN System Specification Chart" .
NO >> INSPECTION END
Self-diagnosis results
ACC CONT
Self-diagnosis results
CAN COMM CIRCUIT
ST ANG SEN COM CIR
ACC COMM CIRCUIT (Note)
TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-51
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS000R4
1. CHECK START
Check front and rear brake force distribution using a brake tester. Refer to BR-34, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-5, "
WHEEL BEAR-
ING INSPECTION" , Rear: RAX-5, "WHEEL BEARING INSPECTION" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning components.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
Wheel sensor installation for damage.
Sensor rotor installation for damage.
Wheel sensor connector connection.
Wheel sensor harness inspection.
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
Unexpected Pedal ReactionNFS000R5
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Refer to BR-6, "
Inspection and Adjustment" .
Is the stroke too big?
YES >>Bleed air from brake tube and hose. Refer to BR-10, "Bleeding Brake System" .
Check brake pedal, brake booster, and master cylinder for mount play, looseness, brake sys-
tem fluid leakage, etc. Refer to brake pedal: BR-7, "
COMPONENTS" , brake booster and mas-
ter cylinder: BR-18, "
COMPONENTS" .
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. Check if braking force is
normal in this condition. Connect connector after inspection.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
BRC-52
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2007 April2007 M35/M45
The Braking Distance Is LongNFS000R6
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector to deactivate
ABS. In this condition, check stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Check brake system.
ABS Function Does Not OperateNFS000R7
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp turns OFF after ignition switch is turned on or when driving.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
Pedal Vibration or ABS Operation Sound OccursNFS000R8
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if there is pedal vibration or operation sound when the engine is started.
Do symptoms occur?
YES >> GO TO 2.
NO >> Perform self -diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
2. SYMPTOM CHECK 2
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .