BRC-2Revision: 2007 April2007 M35/M45 INSPECTION PROCEDURE ............................... 39
Pressure Sensor Circuit .......................................... 40
INSPECTION PROCEDURE ............................... 40
Steering Angle Sensor Circuit ................................. 41
INSPECTION PROCEDURE ............................... 41
Stop Lamp Switch Circuit ........................................ 43
INSPECTION PROCEDURE ............................... 43
Yaw Rate/Side G Sensor Circuit ............................. 44
INSPECTION PROCEDURE ............................... 44
Brake Fluid Level Switch Circuit ............................. 46
INSPECTION PROCEDURE ............................... 46
RAS Control Unit Circuit (With RAS) ...................... 47
INSPECTION PROCEDURE ............................... 47
ICC Sensor Integrated Unit Circuit (With ICC) ........ 48
INSPECTION PROCEDURE ............................... 48
CAN Communication Circuit ................................... 48
INSPECTION PROCEDURE ............................... 48
VDC OFF Switch Circuit ......................................... 49
INSPECTION PROCEDURE ............................... 49
Parking Brake Switch Circuit .................................. 50
INSPECTION PROCEDURE ............................... 50
Warning Lamp and Indicator Lamp Circuit ............. 50
INSPECTION PROCEDURE ............................... 50
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 51
Excessive ABS Function Operation Frequency ...... 51
Unexpected Pedal Reaction ................................... 51The Braking Distance Is Long ................................. 52
ABS Function Does Not Operate ............................ 52
Pedal Vibration or ABS Operation Sound Occurs ... 52
Vehicle Jerks During VDC/TCS/ABS Control .......... 53
WHEEL SENSOR ...................................................... 54
Removal and Installation ......................................... 54
COMPONENT ...................................................... 54
REMOVAL ............................................................ 54
INSTALLATION .................................................... 54
SENSOR ROTOR ...................................................... 56
Removal and Installation ......................................... 56
REMOVAL ............................................................ 56
INSTALLATION .................................................... 56
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 57
Removal and Installation ......................................... 57
COMPONENT ...................................................... 57
REMOVAL ............................................................ 57
INSTALLATION .................................................... 58
G-SENSOR ................................................................ 59
Removal and Installation ......................................... 59
REMOVAL ............................................................ 59
INSTALLATION .................................................... 59
STEERING ANGLE SENSOR ................................... 60
Removal and Installation ......................................... 60
REMOVAL ............................................................ 60
INSTALLATION .................................................... 60
PREPARATION
BRC-5
[VDC/TCS/ABS]
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BRC
Revision: 2007 April2007 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNFS000Q2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNFS000Q3
Tool number
(Kent-Moore No.)
Tool nameDescription
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.19 in) dia.
Installing rear sensor rotor ST27863000
(—)
Drift
a: 74.5 mm (2.93 in) dia.
b: 62.5 mm (2.46 in) dia.
KV40104710
(—)
a: 76.3 mm (3.00 in) dia.
b: 67.9 mm (2.67 in) dia.
ZZA0701D
ZZA0832D
ZZA0832D
Tool nameDescription
1. Flare nut crowfoot
a: 10 mm (0.39 in) / 12mm (0.47 in)
2. Torque wrenchInstalling brake tube
S-NT360
BRC-6
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionNFS000Q4
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
×: Required
–: Not required
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment cannot be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "
CONSULT-II Start Procedure" .
3. Turn ignition switch ON and touch the CONSULT-II screen in the order of “ABS”, “WORK SUPPORT” and
“ST ANG SEN ADJUSTMENT”.
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “ECU INPUT SIGNALS”, and “STR ANGLE SIG” on CONSULT-II screen. Then
make sure “STR ANGLE SIG” is within 0±2.5°. If value is more than specification, repeat steps 1 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM. ABS actuator and electric unit
(control unit): Refer to BRC-24, "
ERASE MEMORY" . ECM: Refer to EC-90, "TROUBLE DIAGNOSIS"
(VQ35DE), EC-792, "TROUBLE DIAGNOSIS" (VK45DE).
10. Turn ignition switch OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit)−
Replacing ABS actuator and electric unit (control unit)×
Removing/Installing steering angle sensor×
Removing/Installing steering components×
Removing/Installing suspension components×
Change tires to new ones–
Tire rotation–
Adjusting wheel alignment×
SFIA0793E
SYSTEM DESCRIPTION
BRC-7
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
SYSTEM DESCRIPTIONPFP:00000
System DiagramNFS000Q5
FunctionsNFS000Q6
ABS
Anti-Lock Brake System is a function that detects wheel revolution while braking, electronically controls
braking force, and prevents wheel locking during sudden braking. It improves handling stability and
maneuverability for avoiding obstacles.
Electrical system diagnosis by CONSULT-II is available.
EBD
Electronic Brake force Distribution is a following function. ABS actuator and electric unit (control unit)
detects subtle slippages between the front and rear wheels during braking. Then it electronically controls
the rear braking force (brake fluid pressure) to reducing and reduces rear wheel slippage. Accordingly it
improves vehicle stability.
Electrical system diagnosis by CONSULT-II is available.
1. Electric line 2. Brake hydraulic line 3. ECM
4. TCM 5. Steering angle sensor 6. Warning lamp, indicator lamp
(combination meter)
7. AWD control unit
(AWD models)8. ICC sensor integrated unit
(with ICC)9. RAS control unit
(with RAS)
10. Injector operation signal 11. CAN communication 12. Front RH wheel sensor
13. Front LH wheel sensor 14. Master cylinder 15. ABS actuator and electric unit (con-
trol unit)
16. VDC OFF switch 17. Yaw rate/side G sensor 18. Rear RH wheel sensor
19. Rear LH wheel sensor
SFIA2722J
BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: 2007 April2007 M35/M45
TCS
Traction Control System is a function that electronically controls engine torque, brake fluid pressure and
A/T gear position to ensure the optimum slippage ratio at drive wheels by computing wheel speed signals
from 4 wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels
(rear wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid
pressure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine
torque by the control unit. Further more, throttle position is continuously controlled to ensure the optimum
engine torque at all times.
During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.
Electrical system diagnosis by CONSULT-II is available.
VDC
Vehicle Dynamics Control system detects driver's steering operation amount and brake pedal travel from
steering angle sensor and pressure sensor. Using information from yaw rate/side G sensor and wheel
sensor, VDC judges driving condition (conditions of under steer and over steer) to improve vehicle driving
stability by controlling brake application to 4 wheels and engine output.
During VDC operation, it informs driver of system operation by flashing SLIP indicator lamp.
Electrical system diagnosis by CONSULT-II is available.
ECD
Receives deceleration degree commandment value signal from ICC sensor integrated unit, and controls brake
fluid pressure with the motor [built-in ABS actuator and electric unit (control unit)].
Operation That Is Not "System Error" NFS000Q7
ABS
When starting engine or just after starting vehicle, brake pedal may vibrate or the motor operating sound
may be heard from engine room. This is a normal states of the operation check.
During ABS operation, brake pedal lightly vibrates and a mechanical sound may be heard. This is normal.
Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
TCS
Depending on road circumstances, driver may have a sluggish feel. This is normal, because optimum
traction has highest priority under TCS operation.
When vehicle is passing through a road where surface friction varies, downshifting or depressing acceler-
ator pedal fully may activate TCS temporarily.
VDC
During VDC operation, body and brake pedal lightly vibrate and mechanical sounds may be heard. This is
normal.
If vehicle is rotated on turn table, or rolled and rocked on ship, ABS warning lamp, VDC OFF indicator
lamp, and SLIP indicator lamp may turn on. In this case, start engine on normal road again. If ABS warn-
ing lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off after restart, it is normal.
When starting TCS or VDC under rapid acceleration or hard turn, operating sound by brake pedal is gen-
erated. However, this is not malfunction. This is because TCS and VDC are functioning normally.
VDC may not operate normally or ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp
may turn on when driving special roads with extremely steep slant (banks on circuit road and so on.) How-
ever, it is not malfunction when returning to a normal state after restarting the engine. In that case, be sure
to erase the memory of self-diagnosis. Refer to BRC-24, "
ERASE MEMORY" .
Yaw rate /side G sensor malfunction may occur under hard turn like spin turn, rapid acceleration turn, drift
run, etc., when VDC function is OFF (VDC OFF switch is turned on). It is not malfunction if it is possible to
return to a normal position after restarting engine. Then erase the memory of self-diagnosis. Refer to
BRC-24, "
ERASE MEMORY" .
VDC OFF indicator lamp and SLIP indicator lamp may simultaneously turn on when low tire pressure
warning lamp turns on. This is not a VDC system error but results from characteristic change of tires.
TROUBLE DIAGNOSIS
BRC-13
[VDC/TCS/ABS]
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BRC
Revision: 2007 April2007 M35/M45
Component Parts LocationNFS000QC
1. Front wheel sensor 2. ABS actuator and electric unit (con-
trol unit)3. Warning lamp, Indicator lamp
(Combination meter)
4. VDC OFF switch 5. Steering angle sensor 6. Rear wheel sensor
7. Yaw rate/side G sensor
SFIA3017E
TROUBLE DIAGNOSIS
BRC-21
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
Control Unit Input/Output Signal StandardNFS000RH
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The display shows ABS actuator and electric unit (control unit) calculation data, so a normal value
might be displayed even in the event the output circuit (harness) is open or short-circuited.
Monitor item Display contentData monitor
ConditionReference value in nor-
mal operation
FR LH SENSOR
FR RH SENSOR
RR LH SENSOR
RR RH SENSORWheel speedVehicle stopped 0 [km/h (MPH)]
Vehicle running (Note 1)Nearly matches the
speedometer display
(± 10 % or less)
STOP LAMP SW Brake pedal operationWhen brake pedal is depressed ON
When brake pedal is not depressed OFF
BATTERY VOLTBattery voltage supplied to the ABS
actuator and electric unit (control unit)Ignition switch ON 10 – 16 V
GEAR Gear position determined by TCM1st gear
2nd gear
3rd gear
4th gear
5th gear1
2
3
4
5
SLCT LVR POSI A/T select lever positionP position
R position
N position
D positionP
R
N
D
OFF SW VDC OFF switchVDC OFF switch :ON
(When VDC OFF indicator lamp is ON)ON
VDC OFF switch :OFF
(When VDC OFF indicator lamp is OFF)OFF
YAW RATE SENYaw rate detected by yaw rate/side G
sensorWhen vehicle stop Approx. 0 d/s
When vehicle turning (–75 to 75 d/s)
4WD MODE MON
(Note 2)AWD activated Engine running AUTO
ACCEL POS SIG Throttle actuator opening/closing is dis-
played (linked with accelerator pedal)Accelerator pedal not depressed
(Engine stopped)0 %
Depress accelerator pedal
(Engine stopped)0 - 100 %
SIDE G-SENSOR Transverse G detected by side G sensorVehicle stopped
Approx. 0 m/s
2
Vehicle turning rightNegative value
(m/s2 )
Vehicle turning leftPositive value
(m/s
2 )
STR ANGLE SIGSteering angle detected by steering
angle sensorStraight-ahead Approx. 0°
Steering wheel turned –720 to 720°
PRESS SENSORBrake fluid pressure detected by pres-
sure sensorWith ignition switch turned ON and brake
pedal releasedApprox. 0 bar
With ignition switch turned ON and brake
pedal depressed–40 to 300 bar
ENGINE RPM Engine speedWith engine stopped 0 rpm
Engine runningAlmost in accordance
with tachometer display
TROUBLE DIAGNOSIS
BRC-23
[VDC/TCS/ABS]
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Revision: 2007 April2007 M35/M45
Note 1: Confirm tire pressure is normal.
Note 2: Only AWD models.
Note 3: A brief moment of ON/OFF condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it
is an operation for checking.
Note 4: On and off timing for warning lamp and indicator lamp. Refer to BRC-33, "
ON and OFF Timing for Warning Lamp and Indicator
Lamp" .
CONSULT-II Functions (ABS)NFS000QF
CONSULT-II MAIN FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
VDC FAIL SIG VDC fail-safe signalIn VDC fail-safe ON
VDC is normal OFF
CRANKING SIG Crank operationCrank is active ON
Crank is inactive OFF
USV[FR-RL]
USV[FL-RR]
HSV[FR-RL]
HSV[FL-RR]
(Note 3)VDC switch-over valveWhen actuator (switch-over valve) is
active (“ACTIVE TEST” with CONSULT-
II) or actuator relay is inactive (when in
fail-safe mode)ON
When actuator (switch-over valve) is not
active and actuator relay is active (igni-
tion switch ON)OFF
V/R OUTPUT
(Note 3)Solenoid valve relay activatedWhen the solenoid valve relay is active ON
When the solenoid valve relay is not
active (in the fail-safe mode)OFF
M/R OUTPUT Actuator motor and motor relay activatedWhen the actuator motor and motor relay
are active (“ACTIVE TEST” with CON-
SULT-II)ON
When the actuator motor and motor relay
are inactiveOFF Monitor item Display contentData monitor
ConditionReference value in nor-
mal operation
Diagnostic test mode Function Reference
WORK SUPPORTThis mode enables a technician to adjust some devices faster and
more accurately by following the indications on CONSULT-II.BRC-6, "
Adjustment of Steer-
ing Angle Sensor Neutral
Position"
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.BRC-24, "Self-Diagnosis"
DATA MONITORInput/Output data in the ABS actuator and electric unit (control unit)
can be read.BRC-28, "Data Monitor"
CAN DIAG SUPPORT MNTRThe results of transmit/receive diagnosis of communication can be
read.LAN-44, "CAN Diagnostic
Support Monitor"
ACTIVE TESTDiagnostic Test Mode in which CONSULT-II drives some actuators
apart from the ABS actuator and electric unit (control unit) and also
shifts some parameters in a specified range.BRC-30, "Active Test"
FUNCTION TESTPerformed by CONSULT-II instead of a technician to determine
whether each system is “OK” or “NG”.—
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read. —