HEATER & COOLING UNIT ASSEMBLY
ATC-137
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2007 April2007 M35/M45
Disassembly and AssemblyNJS000HG
1. Aspirator 2. Aspirator hose 3. Front heater duct (left)
4. Foot duct (left) 5. Ventilator door (left) 6. Ventilator door (right)
7. Foot duct (right) 8. Main link sub (right) 9. Ventilator door lever (right)
10. Ventilator door link (right) 11. Main link (right) 12. Mode door motor (passenger side)
13. Max. cool door link (right) 14. Air mix door motor (passenger side) 15. Intake sensor
16. Intake sensor bracket 17. O-ring 18. Low-pressure pipe 1
19. High-pressure pipe 2 20. Expansion valve 21. Cooler pipe grommet
22. Insulator 23. Evaporator cover adapter 24. Air mix door (Slide door)
25. Clip 26. Heater & cooling unit case (left) 27. Heater pipe grommet
28. Heater core 29. Upper ventilator door motor 30. Air mix door motor (driver side)
31. Mode door motor (driver side) 32. Main link (left) 33. Main link sub (left)
34. Ventilator door lever (left) 35. Center case 36. Max. cool door lever (right)
SJIA1772E
REFRIGERANT LINES
ATC-161
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2007 April2007 M35/M45
Removal and Installation of Low-pressure Pipe 1 and High-pressure Pipe 2NJS000HS
REMOVAL
1. Set the temperature control switch (passenger side) at 18°C (60°F), and then disconnect the battery cable
from the negative terminal.
2. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
3. Remove cowl top cover. Refer to EI-18, "
COWL TOP" .
4. Remove mounting bolt from low-pressure flexible hose bracket.
5. Remove high-pressure pipe 1 from vehicle clip.
6. Disconnect one-touch joints.
a. Set a disconnector [high-pressure side (SST: 9253089908), low-
pressure side (SST: 9253089916)] on A/C piping.
b. Slide a disconnector toward vehicle front until it clicks.
c. Slide A/C piping toward vehicle front and disconnect it.
CAUTION:
Cap or wrap the joint of low-pressure flexible hose, low-
pressure pipe 1 and high-pressure pipe 1, 2 with suitable
material such as vinyl tape to avoid the entry of air.
7. Remove instrument passenger lower panel and glove box. Refer
to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
8. Remove foot grille (right). Refer to ATC-148, "
Removal of Foot Grilles" .
9. Remove air mix door motor (passenger side). Refer to ATC-140, "
AIR MIX DOOR MOTOR" .
10. Remove mode door motor (passenger side). Refer to ATC-139, "
MODE DOOR MOTOR" .
11. Remove main link (right) and max. cool door link (right). Refer to ATC-134, "
HEATER & COOLING UNIT
ASSEMBLY" .
12. Remove mounting screws, and then remove evaporator cover.
RJIA4169E
RJIA4117E
RJIA4170E
AV-2Revision: 2007 April2007 M35/M45 Rear View Monitor Guiding Line Adjustment ........101
CONSULT-II Functions (Multi AV) .........................102
OPERATION PROCEDURE ..............................102
SELF-DIAG RESULTS ......................................103
DATA MONITOR ................................................105
AV COMM MONITOR ........................................106
ECU PART NUMBER ........................................107
TROUBLE DIAGNOSIS ..........................................108
Multifunction Switch Cannot Be Operated ............108
RGB Image Is Not Displayed ................................108
RGB Screen Is Rolling ..........................................109
Rear View Monitor Image Is Not Displayed ..........109
DVD IMAGE IS DISPLAYED .............................109
DVD IMAGE IS NOT DISPLAYED .....................112
IT CANNOT BE SWITCHED TO REAR VIEW
MONITOR IMAGE .............................................112
DVD Image Is Not Displayed ................................113
Warning Message of Whether Rear View Image Is
Rolling or Not Displayed .......................................115
DVD Operation Screen Is Not Displayed ..............115
It Cannot Be Switched to DVD Mode ...................115
Sound Is Not Output (Voice Guidance and TEL
Voice Are Normal) ................................................116
DVD AND AUDIO SOUND ARE NOT OUTPUT .116
DVD SOUND IS NOT OUTPUT ........................116
Voice Activated Control System Is Not Activated . 116
THE SCREEN IS SWITCHED BY PRESSING
THE STEERING SWITCH .................................116
THE SCREEN IS NOT SWITCHED BY PRESS-
ING THE STEERING SWITCH .........................117
Steering Switch Cannot Be Operated ...................118
NONE OF THE OPERATIONS WORK. .............118
“ENTER”, “MENU UP-DOWN”, AND “SOURCE”
SWITCHES ARE NOT OPERATED ..................118
“PTT/TEL”, “BACK”, AND “VOLUME CONTROL”
SWITCHES ARE NOT OPERATED ..................119
The Hands-Free Phone Cannot Be Used .............119
THE VOICE CANNOT BE HEARD ....................119
THE VOICE CANNOT BE TRANSMITTED .......120
Voice Guidance Is Not Heard (Base System) .......120
Voice Guidance Is Not Heard (BOSE System) .....121
Example of Symptoms Judged Not Malfunction ...122
BASIC OPERATION ..........................................122
VEHICLE ICON .................................................122
MAP DVD-ROM .................................................123
ROUTE CALCULATION AND VISUAL GUID-
ANCE .................................................................123
VOICE GUIDANCE ...........................................124
VOICE RECOGNITION .....................................124
REAR VIEW MONITOR ....................................124
REMOVAL AND INSTALLATION ...........................126
Removal and Installation/Precautions for Replace-
ment ......................................................................126
REMOVAL OF BATTERY ..................................126
Audio Unit .............................................................126
REMOVAL .........................................................126
INSTALLATION ..................................................126
Front Door Speaker ..............................................126
REMOVAL .........................................................126INSTALLATION ..................................................126
Rear Door Speaker ...............................................127
REMOVAL ..........................................................127
INSTALLATION ..................................................127
Tweeter .................................................................127
REMOVAL ..........................................................127
INSTALLATION ..................................................127
Center Speaker .....................................................127
REMOVAL ..........................................................127
INSTALLATION ..................................................127
Seat Speaker ........................................................128
REMOVAL ..........................................................128
INSTALLATION ..................................................128
Rear Surround Speaker ........................................128
REMOVAL ..........................................................128
INSTALLATION ..................................................128
Woofer ..................................................................128
REMOVAL ..........................................................128
INSTALLATION ..................................................129
BOSE Amp ............................................................129
REMOVAL ..........................................................129
INSTALLATION ..................................................129
AudioPilot® Microphone .......................................129
REMOVAL ..........................................................129
INSTALLATION ..................................................129
Satellite Radio Tuner .............................................129
REMOVAL ..........................................................129
INSTALLATION ..................................................130
Antenna Amp ........................................................130
REMOVAL ..........................................................130
INSTALLATION ..................................................130
Satellite Radio Antenna ........................................130
REMOVAL ..........................................................130
INSTALLATION ..................................................131
AV (NAVI) Control Unit ..........................................131
REMOVAL ..........................................................131
INSTALLATION ..................................................131
Front Display Unit (Base System) .........................132
REMOVAL ..........................................................132
INSTALLATION ..................................................132
Front Display Unit (BOSE System) .......................132
REMOVAL ..........................................................132
INSTALLATION ..................................................133
Multifunction Switch ..............................................133
REMOVAL ..........................................................133
INSTALLATION ..................................................133
Preset Switch ........................................................133
REMOVAL ..........................................................133
INSTALLATION ..................................................133
Steering Switch .....................................................134
REMOVAL ..........................................................134
INSTALLATION ..................................................134
DVD Player ...........................................................134
REMOVAL ..........................................................134
INSTALLATION ..................................................135
Auxiliary Input Jacks .............................................136
REMOVAL ..........................................................136
INSTALLATION ..................................................136
Microphone ...........................................................136
AV-4Revision: 2007 April2007 M35/M45 Warning Message of Whether Rear View Image Is
Rolling or Not Displayed .......................................263
DVD Operation Screen Is Not Displayed ..............265
ONLY FRONT DISPLAY ....................................265
ONLY REAR DISPLAY ......................................265
It Cannot Be Switched to DVD Mode ...................266
Sound Is Not Output (Voice Guidance and TEL
Voice Are Normal) ................................................266
DVD AND AUDIO SOUND ARE NOT OUTPUT .266
DVD SOUND IS NOT OUTPUT ........................266
HEADPHONE SOUND IS NOT OUTPUT (BOTH
SIDES) ...............................................................267
Voice Activated Control System Is Not Activated . 268
THE SCREEN IS SWITCHED BY PRESSING
THE STEERING SWITCH .................................268
THE SCREEN IS NOT SWITCHED BY PRESS-
ING THE STEERING SWITCH .........................269
Steering Switch Cannot Be Operated ...................269
NONE OF THE OPERATIONS WORK. .............269
“ENTER”, “MENU UP-DOWN”, AND “SOURCE”
SWITCHES ARE NOT OPERATED ..................269
“PTT/TEL”, “BACK”, AND “VOLUME CONTROL”
SWITCHES ARE NOT OPERATED ..................270
The Hands-Free Phone Cannot Be Used .............271
THE VOICE CANNOT BE HEARD ....................271
THE VOICE CANNOT BE TRANSMITTED .......271
Voice Guidance Is Not Heard ...............................272
Example of Symptoms Judged Not Malfunction ...273
BASIC OPERATION ..........................................273
VEHICLE ICON .................................................273
MAP DVD-ROM .................................................274
ROUTE CALCULATION AND VISUAL GUID-
ANCE .................................................................274
VOICE GUIDANCE ...........................................275
VOICE RECOGNITION .....................................275
REAR VIEW MONITOR ....................................275
REMOTE CONTROLLER ..................................276
REMOVAL AND INSTALLATION ...........................277
Removal and Installation/Precautions for Replace-
ment ......................................................................277
REMOVAL OF BATTERY ..................................277
Audio Unit .............................................................277
REMOVAL .........................................................277
INSTALLATION ..................................................277
Front Door Speaker ..............................................277
REMOVAL .........................................................277
INSTALLATION ..................................................277
Rear Door Speaker ...............................................278
REMOVAL .........................................................278
INSTALLATION ..................................................278
Tweeter .................................................................278
REMOVAL .........................................................278
INSTALLATION ..................................................278
Center Speaker ....................................................278
REMOVAL .........................................................278
INSTALLATION ..................................................278
Seat Speaker ........................................................279
REMOVAL .........................................................279
INSTALLATION ..................................................279Rear Surround Speaker ........................................279
REMOVAL ..........................................................279
INSTALLATION ..................................................279
Woofer ..................................................................279
REMOVAL ..........................................................279
INSTALLATION ..................................................280
BOSE Amp ............................................................280
REMOVAL ..........................................................280
INSTALLATION ..................................................280
AudioPilot® Microphone .......................................280
REMOVAL ..........................................................280
INSTALLATION ..................................................280
Satellite Radio Tuner .............................................280
REMOVAL ..........................................................280
INSTALLATION ..................................................281
Antenna Amp ........................................................281
REMOVAL ..........................................................281
INSTALLATION ..................................................281
Satellite Radio Antenna ........................................281
REMOVAL ..........................................................281
INSTALLATION ..................................................282
AV (NAVI) Control Unit ..........................................282
REMOVAL ..........................................................282
INSTALLATION ..................................................282
Front Display Unit .................................................283
REMOVAL ..........................................................283
INSTALLATION ..................................................283
Rear Display Unit ..................................................283
REMOVAL ..........................................................283
INSTALLATION ..................................................284
Multifunction Switch ..............................................284
REMOVAL ..........................................................284
INSTALLATION ..................................................284
Preset Switch ........................................................284
REMOVAL ..........................................................284
INSTALLATION ..................................................284
Steering Switch .....................................................285
REMOVAL ..........................................................285
INSTALLATION ..................................................285
Rear Control Switch ..............................................286
REMOVAL ..........................................................286
INSTALLATION ..................................................286
Video Distributor ...................................................286
REMOVAL ..........................................................286
INSTALLATION ..................................................287
DVD Player ...........................................................287
REMOVAL ..........................................................287
INSTALLATION ..................................................287
Auxiliary Input Jacks .............................................288
REMOVAL ..........................................................288
INSTALLATION ..................................................288
Headphone Amp ...................................................288
REMOVAL ..........................................................288
INSTALLATION ..................................................288
Microphone ...........................................................288
REMOVAL ..........................................................288
INSTALLATION ..................................................289
GPS Antenna ........................................................289
REMOVAL ..........................................................289
AV-92
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
DIAGNOSIS SYSTEM
Revision: 2007 April2007 M35/M45
VEHICLE SIGNALS
A comparison check can be made of each actual vehicle signal and
the signals recognized by the system.
SPEAKER TEST
When selecting “Speaker Test”, speaker diagnosis screen is dis-
played. When pressing “Start”, test tone emits from the speaker. At
that time, when pressing “Start”, test tone emits from next speaker.
Then, when pressing the “End”, test tone stops.
NOTE:
The frequency of test tone emitted from each speaker is as follows.
CLIMATE CONTROL
For details, refer to AT C - 5 6 , "Self-diagnosis Function" .
SKIB3663E
Diagnosis itemDis-
playVehicle status Remarks
Vehicle speedON Vehicle speed > 0 km/h (0 MPH)
Changes in indication may be delayed. This is nor-
mal. OFF Vehicle speed = 0 km/h (0 MPH)
— Ignition switch in ACC position
Parking brakeON Parking brake is applied.
OFF Parking brake is released.
LightsON Light switch ON
–
OFF Light switch OFF
IgnitionON Ignition switch ON
–
OFF Ignition switch in ACC position
ReverseON Selector lever in R position
Changes in indication may be delayed. This is nor-
mal. OFFSelector lever in any position
other than R
— Ignition switch in ACC position
Tweeter : 3 kHz
Front door speaker : 300 Hz
Rear door speaker : 1 kHz
Rear surround speaker : 1 kHz
Center speaker : 1 kHz
Woofer : 100 Hz
Seat speaker : 1 kHz
SKIB3664E
AV-126
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
REMOVAL AND INSTALLATION
Revision: 2007 April2007 M35/M45
REMOVAL AND INSTALLATIONPFP:00000
Removal and Installation/Precautions for ReplacementNKS0049F
REMOVAL OF BATTERY
When the battery is removed, the possible route line center position of rear view monitor may not be in the cor-
rect position. Perform the center position correction with the following procedure.
1. Fully turn the steering wheel to left/right.
2. Drive 100 m (328.1 ft) or more at vehicle speed 30 km/h (18.6 MPH) or more.
Audio Unit NKS0049G
REMOVAL
1. Remove cluster lid C. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove screws (A) and remove audio unit (2) in conjunction
with unified meter and A/C amp (1).
3. Remove screws (A) and (B)
4. Remove meter and A/C amp (1), audio unit (2) and bracket (3).
CAUTION:
Be careful not to allow foreign material to enter from CD
slot.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Unified meter and A/C amp screws are different from other securing screws. Never confuse them
when installing.
Front Door SpeakerNKS0049H
REMOVAL
1. Remove front door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove screws (A) and remove front door speaker (1).
INSTALLATION
Installation is the reverse order of removal.
SKIB4268E
SKIB4269E
SKIB4270E
REMOVAL AND INSTALLATION
AV-127
[WITHOUT MOBILE ENTERTAINMENT SYSTEM]
C
D
E
F
G
H
I
J
L
MA
B
AV
Revision: 2007 April2007 M35/M45
Rear Door Speaker NKS0049I
REMOVAL
1. Remove rear door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove screws (A) and remove rear door speaker (1).
INSTALLATION
Installation is the reverse order of removal.
Tw e e t e r NKS0049J
REMOVAL
1. Remove front door finisher. Refer to EI-34, "DOOR FINISHER" .
2. Remove door sash inner cover (front). Refer to EI-34, "
DOOR FINISHER" .
3. Remove screws (A), and disconnect connector (1).
4. Remove tweeter (2).
INSTALLATION
Installation is the reverse order of removal.
Center SpeakerNKS0049K
REMOVAL
1. Remove upper ventilator grill. Refer to ATC-145, "REMOVAL" .
2. Remove screws (A) and disconnect connector.
3. Remove center speaker (1).
INSTALLATION
Installation is the reverse order of removal.
SKIB4271E
SKIB4272E
SKIB4345E
AV-232
[WITH MOBILE ENTERTAINMENT SYSTEM]
DIAGNOSIS SYSTEM
Revision: 2007 April2007 M35/M45
VEHICLE SIGNALS
A comparison check can be made of each actual vehicle signal and
the signals recognized by the system.
SPEAKER TEST
When selecting “Speaker Test”, speaker diagnosis screen is dis-
played. When pressing “Start”, test tone emits from the speaker. At
that time, when pressing “Start”, test tone emits from next speaker.
Then, when pressing the “End”, test tone stops.
NOTE:
The frequency of test tone emitted from each speaker is as follows.
CLIMATE CONTROL
For details, refer to AT C - 5 6 , "Self-diagnosis Function" .
SKIB3663E
Diagnosis item Display Vehicle status Remarks
Vehicle speedON Vehicle speed > 0 km/h (0 MPH)
Changes in indication may be delayed by approxi-
mately 1.5 seconds. This is normal. OFF Vehicle speed = 0 km/h (0 MPH)
- Ignition switch in ACC position
Parking brakeON Parking brake is applied.
OFF Parking brake is released.
LightsON Light switch ON
–
OFF Light switch OFF
IgnitionON Ignition switch ON
-
OFF Ignition switch in ACC position
ReverseON Selector lever in R position
Changes in indication may be delayed by approxi-
mately 1.5 seconds. This is normal. OFF Selector lever in any position other than R
- Ignition switch in ACC position
Tweeter : 3 kHz
Front door speaker : 300 Hz
Rear door speaker : 1 kHz
Rear surround speaker : 1 kHz
Center speaker : 1 kHz
Woofer : 100 Hz
Seat speaker : 1 kHz
SKIB3664E