ABCDEFGHIJKMLQUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemSTCSteering Control SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System
(SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & Mir-
rorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio-Visual SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit Ele-
mentsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: January 2005
Revision:April 2007
QUICK REFERENCE CHART M35/M45
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
REAR WHEEL ALIGNMENT (Unladen*)ELS0003Y
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
BRAKEELS0003Z
* : Under force of 490 N ( 50 kg, 110 lb ) with engine running.
REFILL CAPACITIESELS00040
Wheel
turning
angle (Full
turn)Inside
Degree minute
(Decimal degree)Minimum 36°20′ (36.3°)39°45′ (39.8°)
Nominal 39°20′ (39.3°)42°45′ (42.8°)
Maximum 40°20′ (40.3°)43°45′ (43.8°)
Outside
Degree minute
(Decimal degree)Nominal 33° 25′ (33.4°)33° 20′ (33.3°)32° 30′ (32.5°) Axle2WD AWD
Tire 245/45R18 245/40R19 245/45R18
Axle2WD AWD
Tire 245/45R18 245/40R19 245/45R18
Camber
Degree minute (Decimal degree)Minimum –1° 10′ (–1.17°)–1° 20′ (–1.33°)–0° 40′ (–0.67°)
Nominal –0° 40′ (–0.67°)–0° 50′ (–0.83°)–0° 10′ (–0.17°)
Maximum –0° 10′ (–0.17°)–0° 20′ (–0.33°) 0° 20′ (0.33° )
Total toe-inDistanceMinimum 0.1 mm (0.004 in)
Nominal 2.8 mm (0.110 in)
Maximum 5.5 mm (0.217 in)
Angle
(left wheel or right wheel )
Degree minute
(Decimal degree)Minimum 0′ (0°)
Nominal 7′ (0.12°)
Maximum 14′ (0.23°)
Front brake Repair limit thickness 2.0 mm (0.079 in)
Wear limit 26.0 mm (1.024 in)
Rear brake Repair limit thickness 2.0 mm (0.079 in)
Wear limit 14.0 mm (0.551 in)
Brake pedal height 157 - 167 mm (6.18 - 6.57 in)
Depressed pedal height* 90 mm (3.54 in) or more
UNITLiter US measure
Fuel tank76 20 gal
Coolant ( With reservoir tank )VQ35DE 8.9 9 - 3/8 qt
VK45DE 10.4 11 qt
Engine (VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine (VK45DE)Drain and refill
With oil filter change 5.5 5 - 3/4 qt
Without oil filter change 4.9 5 - 1/8 qt
Dry engine (Overhaul) 6.7 7 - 1/8 qt
2007
ACS-1
AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
CONTENTS
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ACS
Revision: 2007 April2007 M35/M45
AUTO CRUISE CONTROL SYSTEM
ASCD
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description ............................................................... 3
ICC
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for ICC System Service ........................ 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
DESCRIPTION ............................................................ 6
Outline ...................................................................... 6
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................. 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
Functional Diagram .................................................. 7
Components Description .......................................... 9
CAN Communication ................................................ 9
CAN COMMUNICATION UNIT ............................. 9
Switch Operation .................................................... 10
IN VEHICLE-TO-VEHICLE DISTANCE CON-
TROL MODE ....................................................... 10
IN CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 10
ICC System Display ................................................ 11
IN VEHICLE-TO-VEHICLE DISTANCE CON-
TROL MODE ........................................................ 11
IN CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................ 11
ACTION TEST .......................................................... 12
ICC System Running Test ...................................... 12
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................. 12
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 13LASER BEAM AIMING ADJUSTMENT ................... 15
Outline .................................................................... 15
Preparation ............................................................. 15
Outline of Adjustment Procedure ............................ 15
Setting the ICC Target Board .................................. 15
ADJUSTING HEIGHT OF THE TARGET ............ 15
ADJUSTING THE RIGHT-LEFT POSITION OF
THE TARGET ...................................................... 16
SETTING THE TARGET ..................................... 16
Aiming Adjustment .................................................. 18
CHECK AFTER THE ADJUSTMENT .................. 20
ELECTRICAL UNITS LOCATION ............................ 21
Component Parts and Harness Connector Location ... 21
WIRING DIAGRAM ................................................... 22
Schematic ............................................................... 22
Wiring Diagram — ICC — ...................................... 23
TERMINALS AND REFERENCE VALUE ................. 28
Terminals and Reference Value for ICC Sensor Inte-
grated Unit .............................................................. 28
TROUBLE DIAGNOSIS - GENERAL DESCRIP-
TION .......................................................................... 29
Fail-Safe Function .................................................. 29
Work Flow ............................................................... 29
CONSULT-II Function (ICC) ................................... 30
DESCRIPTION .................................................... 30
CONSULT-II BASIC OPERATION ....................... 30
WORK SUPPORT ............................................... 30
SELF-DIAGNOSTIC RESULTS ........................... 31
DATA MONITOR ................................................. 31
ACTIVE TEST ..................................................... 33
Self-Diagnostic Function ......................................... 34
WITH CONSULT-II .............................................. 34
WITHOUT CONSULT-II ....................................... 35
SELF-DIAGNOSIS BY DOT MATRIX LCD WILL
NOT RUN ............................................................ 36
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 40
Diagnostic Trouble Code (DTC) Chart ................... 40
DTC 0 CONTROL UNIT ......................................... 42
DTC 1 POWER SUPPLY CIR, DTC 2 POWER SUP-
ACS-2Revision: 2007 April2007 M35/M45 PLY CIR 2 ............................................................... 42
DTC 3 VHCL SPEED SE CIRC .............................. 43
DTC 4 ABS/TCS/VDC CIRC .................................. 43
DTC 5 BRAKE SW/STOP L SW ............................. 44
DTC 6 OPERATION SW CIRC ............................... 48
DTC 12 LASER BEAM OFFCNTR ......................... 49
DTC 13 STOP LAMP RLY FIX ............................... 50
DTC 14 ECM CIRCUIT ........................................... 56
DTC 15 GEAR POSITION ...................................... 57
DTC 16 RADAR STAIN .......................................... 58
DTC 18 LASER AIMING INCMP ............................ 58
DTC 21 UNIT HIGH TEMP ..................................... 58
DTC 24 NP RANGE ............................................... 59
DTC 25 SHIFT RANGE IND ................................... 59
DTC 26 ECD MODE MALF .................................... 60
DTC 27 ECD PWR SUPLY CIR .............................. 60
DTC 100 CAN COMM CIRCUIT ............................. 61
DTC 110 CONTROL UNIT (CAN) ........................... 61
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 62
Symptom Chart ....................................................... 62
Symptom 1: MAIN Switch Does Not Turn ON*
1 ,
MAIN Switch Does Not Turn OFF*
2 ........................ 63Symptom 2: ICC System Cannot Be Set (MAIN
Switch Turns ON/OFF) ............................................ 64
Symptom 3: ICC System Cannot Be Operated by
CANCEL Switch, RESUME/ACCELERATE Switch
or DISTANCE Switch .............................................. 65
Symptom 4: ICC System Is Not Cancelled When
the A/T Selector Lever Is In Other Than “D” and “M” ... 65
Symptom 5: Chime Does Not Sound ...................... 66
Symptom 6: Driving Force Is Hunting ..................... 67
Symptom 7: ICC System Frequently Cannot Detect
the Vehicle Ahead/ Detection Zone Is Short ........... 67
Symptom 8: The System Does Not Detect the Vehi-
cle Ahead at All ....................................................... 68
ELECTRICAL COMPONENT INSPECTION ............. 69
ICC Steering Switch ................................................ 69
ICC Brake Hold Relay ............................................. 69
ICC Brake Switch and Stop Lamp Switch ............... 69
REMOVAL AND INSTALLATION .............................. 70
ICC Sensor Integrated Unit ..................................... 70
REMOVAL ............................................................ 70
INSTALLATION .................................................... 70
ICC Steering Switch ................................................ 70
ACS-6
[ICC]
DESCRIPTION
Revision: 2007 April2007 M35/M45
DESCRIPTIONPFP:00000
OutlineNKS004CF
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
The ICC function has two cruise control modes and brake assist (with preview function).
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the driver can maintain the same speed as other vehicles without
the constant need to adjust the set speed as the driver would with a normal cruise control system.
The system is intended to enhance the operation of the vehicle when following the vehicle traveling in the
same lane and direction.
If the ICC sensor integrated unit detects a slower moving vehicle ahead, the system will reduce speed so that
the vehicle ahead can be followed at the selected distance.
The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if
necessary.
The detection range of the sensor is approximately 390 ft (120 m) ahead.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cruise control mode is cruising at preset speeds.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applied to brake pedal exceeds a certain level, the Brake Assist is activated and generates a
greater braking force than that of a conventional brake booster even with light pedal force.
When the Preview Function identifies the need to apply the sudden brake by sensing the vehicle ahead in the
same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver
depresses the brake pedal and improves brake response by reducing its free play.
Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
DESCRIPTION
ACS-7
[ICC]
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Functional DiagramNKS004F8
Items of input/output signal to be checked with CONSULT-II
Items of input signal to be checked with “DATA MONITOR”.
SKIB9221E
Signal name CAN Transmission unitMonitored Item
[unit]Description
Accelerator pedal
position signal×
ECMTHRTL OPENING
[%]ICC sensor integrated unit receives accelerator pedal posi-
tion signal from ECM with CAN communication.
ICC steering switch
signal×MAIN SW
[ON/OFF]
ICC sensor integrated unit receives ICC steering switch sig-
nal from ECM with CAN communication. ×SET/COAST SW
[ON/OFF]
×CANCEL SW
[ON/OFF]
×RESUME/ACC SW
[ON/OFF]
×DISTANCE SW
[ON/OFF]
ICC brake switch
signal×BRAKE SW
[ON/OFF]ICC sensor integrated unit receives ICC brake switch signal
from ECM with CAN communication.
Stop lamp switch
signal×STOP LAMP SW
[ON/OFF]ICC sensor integrated unit receives stop lamp switch signal
from ECM with CAN communication.
Closed throttle
position signal×IDLE SW
[ON/OFF]ICC sensor integrated unit receives closed throttle position
signal from ECM with CAN communication.
Engine speed sig-
nal×ENGINE RPM
[rpm]ICC sensor integrated unit receives engine speed signal from
ECM with CAN communication.
ACS-8
[ICC]
DESCRIPTION
Revision: 2007 April2007 M35/M45
Items of output signal to be checked with “DATA MONITOR”.
Items of output signal to be checked with “ACTIVE TEST”.
Shift position signal×
TCMD RANGE SW
[ON/OFF]ICC sensor integrated unit receives shift position signal from
TCM with CAN communication.
×NP RANGE SW
[ON/OFF]ICC sensor integrated unit receives shift position signal from
TCM with CAN communication.
Output shaft revo-
lution signal×VHCL SPD AT
[km/h] or [mph]ICC sensor integrated unit receives A/T vehicle speed sen-
sor signal (output shaft revolution signal) from TCM with
CAN communication.
Current gear posi-
tion signal×GEAR
[1, 2, 3, 4, 5]ICC sensor integrated unit receives current gear position sig-
nal from TCM with CAN communication.
Vehicle speed sig-
nal×ABS actuator and
electric unit (con-
trol unit)VHCL SPEED SE
[km/h] or [mph]ICC sensor integrated unit receives vehicle speed signal
(wheel speed) from ABS actuator and electric unit (control
unit) with CAN communication.
Front wiper request
signal×BCMWIPER SW
[OFF/LOW/HIGH]ICC sensor integrated unit receives front wiper request signal
from BCM with CAN communication. Signal name CAN Transmission unitMonitored Item
[unit]Description
Signal name CAN Reception unitMonitored Item
[unit]Description
Meter display signal×
Combination
meter
(through unified
meter and A/C
amp.)CRUISE LAMP
[ON/OFF]
ICC sensor integrated unit transmits meter display signal to
combination meter (through unified meter and A/C amp.)
with CAN communication. ×OWN VHCL
[ON/OFF]
×VHCL AHEAD
[ON/OFF]
×SET DISP IND
[ON/OFF]
ICC system warning
lamp signal×ICC WARNING
[ON/OFF]ICC sensor integrated unit transmits ICC system warning
lamp signal to combination meter (through unified meter and
A/C amp.) with CAN communication.
Buzzer output signal×BUZZER O/P
[ON/OFF] ICC sensor integrated unit transmits buzzer output signal to
combination meter (through unified meter and A/C amp.)
with CAN communication.
ICC brake hold relay
drive signalICC brake hold
relaySTP LMP DRIVE
[ON/OFF]ICC sensor integrated unit outputs stop lamp drive output
signal to ICC brake hold relay.
Signal name CAN Reception unit Test Item Description
Buzzer output signal×Combination
meter
(through unified
meter and A/C
amp.)ICC BUZZERAble to beep the ICC warning chime with a driving signal
from ICC sensor integrated unit.
Meter display signal
ICC system warn-
ing lamp signal×METER LAMPAble to illuminate the ICC system warning lamp and the
MAIN switch indicator lamp with a driving signal from the
ICC sensor integrated unit.
ICC brake hold relay
drive signalICC brake hold
relaySTOP LAMPAble to turn ON the ICC brake hold relay with a driving sig-
nal from the ICC sensor integrated unit.
DESCRIPTION
ACS-9
[ICC]
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Components DescriptionNKS004CH
CAN CommunicationNKS004CI
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-52, "CAN Communication Signal Chart" .
ComponentVehicle-to-
vehicle
distance
control modeConventional
(fixed speed)
cruise
control modeBrake assist
(with pre-
view func-
tion)Description
ICC sensor integrated unit×××
Controls vehicle distance by operating electric throttle
control actuator based on that sensor signals and
CAN communication data.
Controls vehicle distance by transmitting deceleration
degree commandment value signal to ABS actuator
and electric unit (control unit) when deceleration with
brake is needed.
Irradiates laser beam, and receives reflected laser
beam to measure distance from preceding vehicle.
ECM×××Transmits accelerator pedal position signal, ICC brake
switch signal, stop lamp switch signal and ICC steering
switch signal to ICC sensor integrated unit through CAN
communication.
ABS actuator and electric
unit (control unit)×××
Transmits vehicle speed signal (wheel speed) and
stop lamp switch signal to ICC sensor integrated unit
through CAN communication.
Receives deceleration degree commandment value
signal from ICC sensor integrated unit, and controls
brake fluid pressure with the ABS motor.
BCM×Transmits front wiper request signal to ICC sensor inte-
grated unit through CAN communication.
TCM××Transmits gear position signal and output shaft revolu-
tion signal to ICC sensor integrated unit through CAN
communication.
Unified meter and A/C amp.×××Receives meter display signal, ICC warning lamp signal
and buzzer output signal from ICC sensor integrated
unit through CAN communication.
ICC brake switch×××Transmits operating signal to ECM when depressing
brake pedal. ICC sensor integrated unit cancels cruise
system at driver's brake operation.
Stop lamp switch×××Transmits operating signal to ECM and ABS actuator
and electric unit (control unit) when depressing brake
pedal. ICC sensor integrated unit cancels cruise system
at driver's brake operation.