DTC P0643 SENSOR POWER SUPPLY
EC-1197
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
3. CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
OK or NG
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.
4. CHECK COMPONENTS
Check the following.
EVAP control system pressure sensor (Refer to EC-1144, "Component Inspection" .)
Refrigerant pressure sensor (Refer to AT C - 9 7 , "COMPONENT INSPECTION" .)
Battery current sensor (Refer to EC-1242, "Component Inspection" .)
Power steering pressure sensor (Refer to EC-1185, "Component Inspection" .)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
5. CHECK APP SENSOR
Refer to EC-1341, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-788, "
Accelerator Pedal Released Position Learning" .
3. Perform EC-788, "
Throttle Valve Closed Position Learning" .
4. Perform EC-788, "
Idle Air Volume Learning" .
>>INSPECTION END
7. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
ECM terminal Sensor terminal Reference Wiring Diagram
90 APP sensor terminal 4EC-1194
48 EVAP control system pressure sensor terminal 3EC-1141
49Refrigerant pressure sensor terminal 1EC-1425Battery current sensor terminal 1EC-1239
68 PSP sensor terminal 1EC-1182
EC-1270
[VK45DE]
DTC P1564 ICC STEERING SWITCH
Revision: 2007 April2007 M35/M45
3. CHECK ICC STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect combination switch harness connector M303.
4. Check harness continuity between combination switch terminal 18 and ECM terminal 67.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M72, F102
Combination switch (spiral cable)
Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ICC STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 21.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.
Combination switch (spiral cable)
Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ICC STEERING SWITCH
Refer to EC-1271, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace ICC steering switch.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.
Continuity should exist.
EC-1276
[VK45DE]
DTC P1564 ASCD STEERING SWITCH
Revision: 2007 April2007 M35/M45
2. CHECK ASCD STEERING SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON.
2. Select “MAIN SW”, “CANCEL SW”, “RESUME/ACC SW” and “SET SW” in “DATA MONITOR” mode with
CONSULT-II.
3. Check each item indication under the following conditions.
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with press-
ing each button.
OK or NG
OK >> GO TO 8.
NG >> GO TO 3.
3. CHECK ASCD STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect combination switch harness connector M303.
4. Check harness continuity between combination switch terminal 18 and ECM terminal 67.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
Switch Monitor item Condition Indication
MAIN switch MAIN SWPressed ON
Released OFF
CANCEL switch CANCEL SWPressed ON
Released OFF
RESUME/ACCELERATE
switchRESUME/ACC SWPressed ON
Released OFF
SET/COAST switch SET SWPressed ON
Released OFF
SEC006D
Switch Condition Voltage [V]
MAIN switchPressed Approx. 0
Released Approx. 4
CANCEL switchPressed Approx. 1
Released Approx. 4
RESUME/ACCELERATE
switchPressed Approx. 3
Released Approx. 4
SET/COAST switchPressed Approx. 2
Released Approx. 4
PBIB0311E
Continuity should exist.
DTC P1564 ASCD STEERING SWITCH
EC-1277
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M72, F102
Combination switch (spiral cable)
Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 21.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.
Combination switch (spiral cable)
Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ASCD STEERING SWITCH
Refer to EC-1278, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace ASCD steering switch.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.
FRONT WHEEL HUB AND KNUCKLE
FAX-5
C
E
F
G
H
I
J
K
L
MA
B
FA X
Revision: 2007 April2007 M35/M45
FRONT WHEEL HUB AND KNUCKLEPFP:40202
On-Vehicle Inspection NDS000FF
Make sure that the mounting conditions (looseness, backlash) of each component and component conditions
(wear, damage) are normal.
WHEEL BEARING INSPECTION
Move wheel hub and bearing assembly in the axial direction by hand. Make sure there is no looseness of
wheel bearing.
Rotate wheel hub and make sure that is no unusual noise or other irregular conditions. If there is any of
irregular conditions, replace wheel hub and bearing assembly
Removal and InstallationNDS000FG
COMPONENT
REMOVAL
Wheel Hub and Bearing Assembly
1. Remove tires from vehicle with power tool.
2. Remove wheel sensor from steering knuckle. Refer to BRC-54, "
WHEEL SENSOR" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove brake hose bracket. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
4. Remove torque member fixing bolts with power tool. Hang torque member in a place where it will not inter-
fere with work. Refer to BR-22, "
FRONT DISC BRAKE" .
CAUTION:
Do not depress brake pedal while brake caliper is removed.Axial end play : 0.05 mm (0.002 in) or less
1. Steering knuckle 2. Cotter pin 3. Splash guard
4. Wheel hub and bearing assembly 5. Washer
A: AWD models
Refer to GI-11, "
Components" , for the symbols in the figure.
SDIA3256E
FAX-6
FRONT WHEEL HUB AND KNUCKLE
Revision: 2007 April2007 M35/M45
5. Put matching mark on disc rotor and wheel hub and bearing
assembly, then remove disc rotor.
6. Remove cotter pin, then loosen hub lock nut with power tool.
(AWD)
7. Separate wheel hub and bearing assembly from drive shaft by
lightly tapping the end with a hammer (suitable tool) and a wood
block, and then remove hub lock nut. (AWD)
CAUTION:
Do not place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
Do not allow drive shaft to hang down without support for
housing (or joint sub-assembly), shaft and the other
parts.
NOTE:
Use a puller (suitable tool) if wheel hub and bearing assembly
and drive shaft cannot be separated even after performing the
above procedure.
8. Remove wheel hub and bearing assembly mounting bolts, and then remove splash guard and wheel hub
and bearing assembly from steering knuckle.
Steering knuckle
1. Refer to the procedure from 1 to 7 in “Wheel Hub and Bearing Assembly” FA X - 5 , "REMOVAL" .
2. Remove cotter pin (1), and then loosen the nut.
3. Remove steering outer socket (2) from steering knuckle (3) so
as not to damage ball joint boot (4) using the ball joint remover
(suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the ball joint remover (suitable tool) from
suddenly coming off.
4. Remove cotter pin of transverse link and steering knuckle, and
then loosen nut.
5. Remove transverse link from steering knuckle so as not to dam-
age ball joint boot using the ball joint remover (suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads and to prevent ball joint remover (suit-
able tool) from suddenly coming off.
6. Remove fixing nut and bolt with power tool, and then remove steering knuckle from upper link. Refer to
FSU-8, "
Components" .
7. Remove wheel hub and bearing assembly mounting bolts, and then remove splash guard and wheel hub
and bearing assembly from steering knuckle.
INSPECTION AFTER REMOVAL
Check components for deformation, cracks, and other damage. Replace if there are.
Ball Joint Inspection
Check boots of transverse link and steering outer socket ball joint for breakage, axial play, and torque. Refer to
FSU-14, "
INSPECTION AFTER REMOVAL" , “TRANSVERSE LINK”, PS-23, "INSPECTION AFTER DISAS-
SEMBLY" , “POWER STEERING GEAR”.
SDIA2608E
SDIA1821E
SGIA1183E
FAX-8
FRONT DRIVE SHAFT
Revision: 2007 April2007 M35/M45
FRONT DRIVE SHAFTPFP:39100
On-Vehicle Inspection NDS000G0
Check drive shaft mounting point and joint for looseness and other damage.
Check boot for cracks and other damage.
CAUTION:
Replace entire drive shaft assembly when noise or vibration occur from drive shaft.
DRIVE SHAFT BOOT REPLACEMENT
1. Remove tires from vehicle with power tool.
2. Remove wheel sensor from steering knuckle. Refer to BRC-54, "
WHEEL SENSOR" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove brake hose bracket. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
4. Remove torque member fixing bolts with power tool. Hang torque member in a place where it will not inter-
fere with work. Refer to BR-22, "
FRONT DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.
5. Remove disc rotor. Refer to FA X - 5 , "
Removal and Installation" .
6. Remove cotter pin, then loosen hub lock nut with power tool.
7. Separate wheel hub and bearing assembly from drive shaft by
lightly tapping the end with a hammer (suitable tool) and a wood
block, and then remove hub lock nut.
CAUTION:
Do not place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
Do not allow drive shaft to hang down without support for
housing (or joint sub-assembly), shaft and the other
parts.
NOTE:
Use a puller (suitable tool) if wheel hub and drive shaft cannot
be separated even after performing the above procedure.
8. Remove cotter pin (1), and then loosen the nut.
9. Remove steering outer socket (2) from steering knuckle (3) so
as not to damage ball joint boot (4) using the ball joint remover
(suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the ball joint remover (suitable tool) from
suddenly coming off.
10. Remove cotter pin of transverse link and steering knuckle, and
then loosen nut.
11. Remove transverse link from steering knuckle so as not to dam-
age ball joint boot using the ball joint remover (suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads and to prevent ball joint remover (suit-
able tool) from suddenly coming off.
12. Remove drive shaft from wheel hub and bearing assembly.
13. Remove boot bands, and then remove boot from joint sub-assembly.
SDIA1821E
SGIA1183E
FRONT DRIVE SHAFT
FAX-11
C
E
F
G
H
I
J
K
L
MA
B
FA X
Revision: 2007 April2007 M35/M45
34. Install wheel sensor to steering knuckle. Refer to BRC-54, "WHEEL SENSOR" .
35. Tighten the hub lock nut to the specified torque. Refer to FA X - 5 , "
COMPONENT" .
36. Install cotter pin.
37. Install tires to vehicle.
Removal and InstallationNDS000G1
COMPONENT
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove wheel sensor from steering knuckle. Refer to BRC-54, "
WHEEL SENSOR" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove brake hose bracket. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
4. Remove torque member fixing bolts with power tool. Hang torque member in a place where it will not inter-
fere with work. Refer to BR-22, "
FRONT DISC BRAKE" .
CAUTION:
Do not depress brake pedal while brake caliper is removed.
5. Remove disc rotor. Refer to FAX-5, "
Removal and Installation" .
6. Remove cotter pin, then loosen hub lock nut with power tool.
7. Separate wheel hub and bearing assembly from drive shaft by
lightly tapping the end with a hammer (suitable tool) and a wood
block, and then remove hub lock nut.
CAUTION:
Do not place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
Do not allow drive shaft to hang down without support for
housing (or joint sub-assembly), shaft and the other
parts.
NOTE:
Use a puller (suitable tool) if wheel hub and drive shaft cannot
be separated even after performing the above procedure.
1. Drive shaft (RH side) 2. Drive shaft (LH side) 3. Cotter pin
Refer to GI-11, "
Components" , for the symbols un the figure.
SDIA3042J
SDIA1821E