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SRS-38
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
PHIA1240E
PHIA1241E
PHIA1242E
PHIA1243E
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TROUBLE DIAGNOSIS SRS-39
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Revision: 2006 July 2007 FX35/FX45
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn OFFNHS0007J
DIAGNOSTIC PROCEDURE 7
1. CHECK THE DEPLOYMENT OF AIR BAG MODULE
Is air bag module deployed?
YES or NO
YES >> Refer to SRS-55, "COLLISION DIAGNOSIS" .
NO >> GO TO 2.
2. CHECK THE AIR BAG FUSE
Check 10A fuse [No. 13, located in fuse block (J/B)].
Refer to PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. CHECK AIR BAG FUSE AGAIN
Replace “AIR BAG” fuse and turn ignition switch ON.
Does the
“AIR BAG” fuse blow again?
YES >> Repair or replace main harness.
NO >> INSPECTION END
4. CHECK DIAGNOSIS SENSOR UNIT
Connect CONSULT-II and touch “START”.
Is “AIR BAG” displayed on CONSULT-II?
YES or NO
YES >> GO TO 5.
NO >> Visually check the wiring harness connection of diagno- sis sensor unit. If the harness connection check result is
OK, replace diagnosis sensor unit.
5. CHECK HARNESS CONNECTION
Is harness connection between warning lamp and diagnosis sensor unit OK?
OK or NG
OK >> Replace diagnosis sensor unit.
NG >> Connect “AIR BAG” warning lamp and diagnosis sensor unit connector properly. If “AIR BAG” warning lamp still does not go off, replace harness.
BCIA0030E
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SRS-40
TROUBLE DIAGNOSIS
Revision: 2006 July 2007 FX35/FX45
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn ONNHS0007K
DIAGNOSTIC PROCEDURE 8
1. CHECK METER FUSE
Check 10A fuse [No. 14, located in fuse block (J/B)].
Refer to PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK METER FUSE AGAIN
Replace 10A fuse [No. 14, located in fuse block (J/B)] and turn ignition switch ON.
Does the meter fuse blow again?
YES >> Repair or replace the related harness.
NO >> INSPECTION END
3. CHECK HARNESS CONNECTION BETWEEN DIAGNOSIS SENSOR UNIT AND COMBINATION
METER
Disconnect diagnosis sensor unit connector and turn ignition switch ON.
Does “AIR BAG” warning lamp turn on?
YES or NO
YES >> Replace diagnosis sensor unit.
NO >> Replace combination meter assembly.
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TROUBLE DIAGNOSIS SRS-41
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Revision: 2006 July 2007 FX35/FX45
Trouble Diagnosis: Passenger Seatbelt Warning SystemNHS0009V
1. CHECK THE SYSTEM 1
Check seatbelt warning lamp function.
Seatbelt warning lamp turns ON in the following conditions.
Driver seatbelt is fastened.
Occupant is on passenger seat.
Passenger seatbelt is not fasten.
OK or NG
OK >> GO TO 2.
NG >> Check the followings.
Harness between air bag diagnosis sensor unit and combination meter.
Seatbelt buckle switch (passenger side) circuit.
Seatbelt buckle switch (passenger side).
If these are OK, replace air bag diagnosis sensor unit.
2. CHECK THE SYSTEM 2
Check seatbelt warning lamp function.
Seatbelt warning lamp turns OFF in the following conditions.
Driver seatbelt is fastened.
Occupant is on passenger seat.
Passenger seatbelt is fastened.
OK or NG
OK >> System is OK.
NG >> Check the followings.
Seatbelt buckle switch (passenger side) circuit.
Seatbelt buckle switch (passenger side).
If these are OK, replace air bag diagnosis sensor unit.
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SRS-42
DRIVER AIR BAG MODULE
Revision: 2006 July 2007 FX35/FX45
DRIVER AIR BAG MODULEPFP:K8510
Removal and InstallationNHS0007L
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.
Always work from the side of driver air bag module.
Do not use air tools or electric tools for servicing.
1. Remove the side lids.
2. Remove the right and left side TORX bolts (T30).
3. Lift up the driver air bag module.
4. Disconnect the air bag harness connector, and remove the driver air bag module.
NOTE:
For installing / removing driver air bag module connector,
insert thin screwdriver wrapped in tape into notch, lift lock and
remove connector.
Install connector with lock raised, and push lock into connec-
tor.
After installing the connector, make sure that the lock is
pushed securely into it.
PHIA0685E
1. Driver air bag module 2. Steering wheel 3. TORX bolt T30 (LH/RH)
4. Side lid (LH/RH)
PHIA0714E
PHIA0308E
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DRIVER AIR BAG MODULE SRS-43
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Revision: 2006 July 2007 FX35/FX45
CAUTION:
Always place driver air bag module with pad side facing
upward.
Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module.
Do not disassemble driver air bag module.
Do not use old bolts after removal; replace with new bolts.
Do not expose the driver air bag module to temperatures
exceeding 90 °C (194 °F).
Replace driver air bag module if it has been dropped or sus-
tained an impact.
Do not allow oil, grease or water to come in contact with the
driver air bag module.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Fix the air bag module harness (shown as A in the figure) to
the harness fixing hook (shown as B in the figure).
Be careful not to damage the harness while installing.
Tighten the special bolts after exactly adjusting the centers of fixing holes on the air bag module
side and the steering wheel side. If the holes are misaligned, the bolt threads are damaged and the
module is not installed securely.
After the work is completed, make sure no system malfunction is detected by air bag warning
lamp.
In case that malfunction is detected by the air bag warning lamp, reset by the self-diagnosis func-
tion and delete the memory by CONSOULT–II.
In case that malunction is still detected after the above operation, peform self-diagnosis to repair
malfunctions. Refer to Refer to SRS-20, "
SRS Operation Check" .
PHIA0320E
SBF814E
PHIA0885J
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SRS-44
SPIRAL CABLE
Revision: 2006 July 2007 FX35/FX45
SPIRAL CABLEPFP:25554
Removal and InstallationNHS0007M
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.
Do not use air tools or electric tools for servicing.
1. Remove driver air bag module. Refer to SRS-42, "
Removal and Installation" .
2. Disconnect steering switch harness connector.
3. Set the steering wheel in the neutral position.
4. Removal steering wheel. Refer to PS-12, "
Removal and Installation" .
5. Remove steering column covers. Refer to IP-11, "
Removal and Installation" .
6. Loosen the spiral cable fixing screws, and then remove the spiral cable. CAUTION:
Do not disassemble spiral cable.
Do not apply lubricant to the spiral cable.
Do not make an impact to the spiral cable by dropping etc. Replace the spiral cable if it has been
dropped or sustained an impact.
7. Disconnect the horn switch connector, and then the spiral cable connector.
CAUTION:
Do not tap or bump the steering wheel.
Also, with the steering linkage disconnected the cable
may snap by turning the steering wheel beyond the lim-
ited number of turns.
8. Remove the wiper washer switch and lighting switch from the spiral cable.
PHIA1336E
1. Steering wheel 2. Spiral cable 3. Driver air bag module connector
4. Screw 5. Wiper and washer switch 6. Lighting and turn signal switch
7. Steering column assembly 8. Steering column cover (upper) 9. Steering column cover (lower)
SHIA0193E
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SPIRAL CABLE SRS-45
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Revision: 2006 July 2007 FX35/FX45
INSTALLATION
Install in the reverse order of removal.
CAUTION:
The spiral cable may snap by steering operation if the cable
is installed in an improper position.
The neutral position is set as follows.
Turn quietly the spiral cable clockwise to the end position.
Then turn it counterclockwise (about 2 and half turns) and
stop turning at the point on which the stopper insertion
holes are in the same position.
The service part is installed in the neutral position by the
stopper and can be set without adjusting after the stopper
is removed.
Do not turn the spiral cable rashly and also beyond the limit
number of turns. (These will cause cable snap.)
Adjust the spiral cable locating pin (showed as A inthe fig-
ure) to the steering wheel locating pin hole (showed as C in
the figuer).
Secure the air bag harness with the harness fixing hook.
After the work is completed, make sure no system malfunc-
tion is detected by air bag warning lamp.
In case that malfunction is detected by the air bag warning
lamp, reset by the self-diagnosis function and delete the
memory by CONSULT −II.
In case that malfunction is still detected after the above
operation, perform self-diagnosis to repair malfunctions.
Refer to SRS-20, "
SRS Operation Check" .
PHIA0887J