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G200B01E-EAT
Individual Circuit Fuses
The fuse box containing the individual circuit fuses will be found in the back- side of multi box located in the rightside of driver. The multi box is re- moved by pulling lightly and then re- leasing the lid. A fuse rating grid will befound on the reverse side of the cover. In the event of fuse failure, the fuse should be replaced with one of equiva-lent rating. A fuse removal tool is provided within the fuse box to facili- tate replacement.
HFC4010 In the event of a replacement fuse
failing shortly after installation a mal- function within the circuit protected by that fuse is indicated. The circuit should be checked by a Hyundai authorisedrepairer at the first available opportunity.
G200B01FCG200B03Y
Good
Burned out
!WARNING:
The use of replacement fuses hav- ing a higher rating than specified or other means of connecting the cir-cuit will create a potential fire hazard. NOTE: See page 6-38 for the fuse pannel
descriptions.
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!
o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copious amounts of water and medical as- sistance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an ant-acid (raw egg ormilk of magnesia) must be drunk. Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in
well ventilated areas from whichnaked lights or sources of sparks are excluded.
o Ensure that children, pets or other unauthorised persons are kept awayfrom batteries.
o Do not allow anything to bridge the positive (+) and negative (-) termi- nals of the battery.
o Never invert the battery.
The battery fitted during production isof the "Maintenance Free" type. WARNING:
The cooling fan is controlled by
engine coolant temperature and maysometimes operate even when theengine is not running. Do not touch the radiator fan until it is completely stopped.
As the coolant temperature de-
creases the fan will automaticallyshut off. This is a normal condition.
!
BATTERY MAINTENANCE
SG210A1-E
WARNING:
Motor vehicle batteries contain sulphuric acid which is corrosive and poisonous. Hydrogen gas is emitted from the battery which isexplosive when combined with oxy- gen. The following precautions must be strictly observed to avoid per-sonal injury or damage to the ve- hicle. D010B01FC
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!
SG220A1-E ELECTRIC COOLING FANS
WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will au- tomatically shut off. This is a nor- mal condition.
The engine cooling fan should operate
before the temperature gauge reachesthe upper portion of the scale and thecondenser fan should operate when- ever the air conditioning is in use.
POWER STEERING FLUID LEVEL
SG230A1-E
HFC5004
G230A02FC
Petrol engine
Diesel engine
The power steering fluid level should be checked daily. To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings onthe fluid reservoir. NOTE: Grinding noise from power steering pump may be heard immediately after the engine is started in ex-tremely cold condition (below -4°F). If the noise stops dur- ing warm up, there is no abnormalfunction in the system. This is due to a power steering fluid character- istic in extremely cold conditions.
FLUID RECOMMENDATION Only automatic transmission fluidmeeting the specification of PSF-3 or Dexron 2 should be used in the power steering system.
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2. Pump the hand pump until there are
no more bubbles in the fuel coming out of the air pipe. When doing this, place a cloth around the air pipe to prevent the escaping fuel from spew-ing about.
3. Replace the air cap when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump becomes stiff.
5. Finally, check to be sure that there
is no leakage of fuel. If in doubt, consult your nearest Hyundai authorised repairer. G350B01FC
Air pipeG350B01FC-EAT
(Diesel engine)
The fuel system should be bled to
remove air as described in the illustra- tion if the fuel supply is exhaustedduring travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
1. Remove the air cap with pushing
the button.
G350A01FC
BLEEDING THE FUEL SYSTEM
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration and leakage at each service.
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!WARNING:
o Do not smoke or have any other open flame near the vehicle whilst bleeding the fuel system.
o Be sure to carefully wipe away
any water drained out in thismanner, because the fuel mixed in the water might be ignited and result in a fire.
G300A02FC
G300A02B-EAT
(Diesel engine)
If the fuel filter warning lamp illumi- nates during driving, it indicates thatwater has accumulated in the fuel filter. If this occurs, remove the water as described. REMOVAL OF WATER FROM THE FUEL FILTER1. Loosen the drain plug at the bottom
of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest Hyundai authorised repairer.
NOTE: It is recommended that water accu-
mulated in the fuel filter should be removed by an authorised Hyundaiauthorised repairer. G300B02FC
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G290A01FC
5. Open the bonnet.
6. Draw the vertical line (through the centre of each headlight beam pat- tern) and the horizontal line (through the centre of each headlight beampattern) on the aiming screen.And then, draw the horizontal paral-lel line at 1.18 in. (30 mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver - HORIZONTALAIMING.
Horizontal Aiming
Vertical Aiming
HEADLIGHT AIMING ADJUSTMENT
G290A01FC-EAT Before performing aiming adjustment,
make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Place the vehicle at a distance of 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tyre,jack, and tools).
4. Clean the head lights lens and turn on the headlight (Low beam).
!WARNING:
o Do not smoke or have any other open flame near the vehicle whilst bleeding the fuel system.
o Be sure to carefully wipe away any water drained out in thismanner, because the fuel mixed in the water might be ignited and result in a fire.
Extracting air in the fuel filter If you drove until you have no fuel left
or if you replaced the fuel filter, be sureto extract air in the fuel system as it makes you difficult to start the engine.
1) Remove the air extract nozzle cap
on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so
that the fuel is not sprayed around. Clean the fuel around the fuel filteror the injection pump before start- ing the engine to prevent fire. Fi- nally, check each part if the fuel isleaking.
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Specifications: "H" Horizontal centre line of headlights from ground. : 26.5 in.(675 mm) "W" Distance between each headlight cen-tre. : 46.3 in. (1,177 mm) "L" Distance between the headlights andthe wall that the lights are tested against. : 118 in. (3,000 mm).
G290B02FC-EAT
Adjustment After Headlight As- sembly Replacement If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screenas shown in the illustration. Turn on the headlight switch. (Low Beam Posi- tion)
1. Adjust headlights so that main axis of light is parallel to the centre lineof the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the centre of the headlights. G290B01L-D
L
W
H
H Cut-off line
"P"
30mm (1.18 in.)
Vertical lineHorizontal line
Ground line
REPLACING LIGHT BULBS
SG250A2-E In the event of bulb failure being expe- rienced, ensure that the relative light- ing circuit is turned off prior to attempt-ing to replace the bulb. The illustra- tions on the following page will assist in locating and removing the variousbulbs. Ensure that the replacement bulb has the same cap configuration and wattage as the original. See page 6-37 for the wattage descriptions.
! CAUTION:
Keep the lamps out of contact with
petroleum products, such as oil, petrol, etc.
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!WARNING
The halogen bulb contains gas un-
der pressure and if impacted could shatter, resulting in flying fragments. Always wear eye protection whenservicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turnon the bulb only when installed in a headlight. Replace the headlight if damaged or cracked. Keep the bulbout of the reach of children and dispose of the used bulb with care.
G270A02A-GAT
HEADLIGHT BULB Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic
base, avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the head- light.
4. Remove the dust cover. G270A01FC
5. Push the bulb spring for removing
the headlight bulb.
6. Remove the protective cap from the replacement bulb and install the new bulb by matching the plastic base with the headlight hole. Installthe dust cover after retightening the bulb spring and reconnect the power cord.
7. Use the protective cap and carton
to dispose of the old bulb.
8. Check for proper headlight aim. G270A02FC
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