Page 1030 of 1226
Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40)
REMOVAL AND INSTALLATION
Using a suitable transmission jack, install
the transaxle. 1. Rotate the torque converter to gain access
to the nut bolts.
/I
4. Install the transaxle right-hand retaining 10. Install the starter motor.
bolts.
11. Lower the vehicle.
5. Remove the wooden block. 12. Install the engine and transaxle rear mount
6. Remove the securing strap. retaining
bracket.
7. Remove the transmission jack.
8. lnstall the transaxle lower retaining bolts.
9. N0TE:lnstall new torque converter retaining
nuts.
lnstall the torque converter retaining nuts.
2006.0 Fiesta 1212006 G371506en
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Page 1031 of 1226
Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -71 Transmission (AW81-40) 307-01 -71
REMOVAL AND INSTALLATION
13. Using the special tools, raise the engine 16. Attach the transmission fluid cooler feed
and transaxle assembly. and
return lines to the automatic
I I transmission.
14. N0TE:Do not tighten the engine rear mount
retaining nuts at this stage.
17. Raise and support the vehicle.
N0TE:lnstall new engine rear mount retaining nuts. For
additional information, refer to: Lifting - -
Install the engine rear mount retaining nuts.
15. Remove the special tools.
(1 00-02 Jacking and Lifting, Description
and Operation).
18. CAUTIONS:
A~he inner joint must not be bent more
than
18 degrees. The outer joint must not
be bent more than
45 degrees.
ADO not damage the halfshaft seal.
Attach the right-hand halfshaft and the
intermediate shaft to the transaxle.
Remove the protective sleeve before fully
installing the halfshaft.
19. N0TE:lnstall a new center bearing cap and
locknuts.
2006.0 Fiesta 1212006 G371506en
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Page 1045 of 1226
Automatic Transmission/Transaxle External
Controls -Vehicles With:
CSpeed Automatic
Transmission
(AW81-40)
I I
SECTION 307-05 Automatic Transmission/Transaxle
External Controls -Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
........................................................................\
............................................ Specifications..
DESCRIPTION AND OPERATION
External Controls ........................................................................\
........................................
........................................................................\
.................................... Selector lever cable
GENERAL PROCEDURES
Selector Lever Cable Adjustment ........................................................................\
................
PAGE
REMOVAL AND INSTALLATION
i 1 ........................................................................\
.................... Brake Shift Interlock Actuator. 307-05-6
........................................................................\
.................................. Selector Lever Cable 307-05-7
Selector Lever
........................................................................\
............................................. 307-05-1 0
Selector Lever Bezel..
........................................................................\
........................... 307-05-1 2
Selector Lever Knob ........................................................................\
................................... 307-05-1 3
DISASSEMBLY AND ASSEMBLY
Selector Lever.. ........................................................................\
........................................... 307-05-1 4
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Page 1049 of 1226
Automatic Transmission/Transaxle External
Controls -Vehicles With: 4-Speed Automatic
307-05-5 Transmission (AW81-40) 307-05-5
GENERAL PROCEDURES
Selector Lever Cable Adjustment
Adjustment Move the transaxle selector lever to the "D"
1. Shift the selector lever to the "D" (DRIVE) (DRIVE) position.
position.
2. Raise and support the vehicle.
5. N0TE:Ensure that the selector lever cable
adjustment mechanism is locked.
- -
For additional information, refer to: Lifting Press
in the selector lever cable adjustment
(1 00-02 Jacking and Lifting, Description mechanism
locking clip fully.
and Operation).
3. Release the selector lever cable adjustment
1, ' mechanism locking clip.
6. Lower the vehicle.
7. Start the engine and move the selector lever
through all the gear positions. Wait until each
4. N0TE:ln the "D" (DRIVE) position the gear engages
when moving through the gear
transmission range (TR) sensor locking positions.
washer pointer will be aligned with the line
8. Check that the selector lever position
scribed on the TR sensor body. indicator corresponds to the position of the
selector lever, repeat the adjustment
procedure if necessary.
9. Move the selector lever into the "P" (PARK)
position and switch off the engine.
2006.0 Fiesta 1212006 G388012en
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Page 1050 of 1226
Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
307-05-6 Transmission (AW81-40) 307-05-6
REMOVAL AND INSTALLATION
Brake Shift Interlock Actuator
Removal
1. Remove the floor console. 3. Install the bolt.
2. Disconnect the overdrive (OID) switch
electrical connector (selector lever assembly
shown removed for clarity).
3. Remove the brake shift interlock actuator.
1. Remove the bolt.
2. Remove the knob.
3. Remove the brake shift interlock actuator.
Installation
1. Install the brake shift interlock actuator.
1. Install the brake shift interlock actuator.
2. Position the knob.
2. Connect the OID switch electrical connector
(selector lever assembly shown removed for
clarity).
3. Install the floor console.
2006.0 Fiesta 1212006 G294547en
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Page 1052 of 1226
- -
Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
307-05-8 Transmission
(AW81-40) 307-05-8
REMOVAL AND INSTALLATION
7. Attach a suitable length of draw cord to the 2. Using the draw cord, pull the selector lever
transaxle end of the selector lever cable and
cable through the floor panel.
secure
it to the transaxle. 3. Install the selector lever cable grommet.
8. Lower the vehicle.
9. Remove the floor console.
For additional information, refer to: Floor
Console
(501 -1 2 Instrument Panel and
Console, Removal and lnstallation).
10. Detach the selector lever cable from the
transmission selector lever.
1. Shift the selector lever to the "P" (PARK)
position.
2. Detach the selector lever cable.
3. Pull the selector lever cable locking pin and
detach the selector lever cable outer sleeve.
4. Attach the selector lever cable to the selector
lever.
11. Remove the selector lever cable grommet.
12. Remove the selector lever cable.
1. Shift the selector lever to the "P" (PARK)
position.
2. Attach the selector lever cable outer sleeve.
3. Attach the selector lever cable.
5. Install the floor console.
For additional information, refer to: Floor
Console
(501-12 lnstrument Panel and
Console, Removal and lnstallation).
6. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
Pull the cable and draw cord through the floor 7. Remove the draw cord.
panel. 8. Attach the selector lever cable to the manual
Installation
shift lever. f
1. Attach the selector lever cable to the selector''-
1. Attach the draw cord to the transaxle end of lever cable bracket.
the selector lever cable.
2006.0 Fiesta 1212006 G388013en
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Page 1054 of 1226
Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
Transmission
(AW81-40)
REMOVAL AND INSTALLATION
Selector Lever
Removal
1. Remove the floor console. 4. Remove the transmission selector lever.
2. Detach the selector lever cable from the
transmission selector lever.
1. Shift the selector lever to the "P" (PARK)
position.
2. Detach the selector lever cable.
3. Pull the selector lever cable locking pin and
detach the selector lever cable outer sleeve.
3.
Disconnect the transmission selector lever
electrical connector.
Installation
1. Install the transmission selector lever.
2. Connect the transmission selector lever
electrical connector.
3. Attach the selector lever cable to the
transmission selector lever.
2006.0 Fiesta 1212006 G294549en
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Page 1058 of 1226
Automatic Transmission/Transaxle External
Controls -Vehicles With: 4-Speed Automatic
307-05-1 4 Transmission (AW81-40) 307-05-1 4
DISASSEMBLY AND ASSEMBLY
Selector Lever
Materials Unclip the lamp.
I I Name S~ecification
1 Grease I S-MlC1021-A I
Disassembly
N0TE:Use vice jaw protectors for all work to be
done in the vice.
1. Disconnect the overdrive (OID) switch
electrical connector.
Assembly
1. To assemble, reverse the disassembly
procedure.
Coat all sliding and turning parts with grease.
2. Remove the selector lever knob.
Remove the bolt.
3. Disassemble the selector lever.
Remove the brake shift interlock actuator.
Remove the selector lever bezel.
Unclip the bezel.
2006.0 Fiesta 1212006 G388014en
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