2006 SUZUKI SX4 light

Downloaded from www.Manualslib.com manuals search engine 8B-85 Air Bag System:
SDM Power Supply and Ground Circuit CheckS6RW0D8204049
Wiring Diagram
Troubleshooting
“L04”14
5
9RED
RED/BLK GRN
YEL/BLK
BLK
8 7
11
12
15
L04-2
L04-28
L04-27
“G241” “G271” “L313”
13
12V
6
1BLK
WHT WHT
WHT/RED 2
34
310 BLK
“G273”
“E324”16
12V5V30V
17
I6RW0C820016-01
1. Battery 6. Ignition switch 11. Combination meter 16. DC / DC converter
2. Main fuse 7. Junction block assembly 12. “AIR BAG” warning light 17. Back up capacitor
3. Fuse 8. “A/B” fuse 13. Light driver
4. Individual circuit fuse box No.1 9. “METER” fuse 14. SDM
5. “IGN” fuse 10. “DOME” fuse 15. Ground for SDM
Step Action Yes No
1Battery voltage check
1) Measure voltage on battery.
Is voltage in 9 – 16 V?Go to Step 2. Check charging system
and repair as necessary
referring to “Generator
Test (Undercharged
Battery Check) in
Section 1J” or
“Generator Test
(Overcharged Battery
Check) in Section 1J”.
2Connection check
1) Check for loose each connection.
Is it connected securely?Go to Step 3. Intermittent trouble.
Check for intermittent
trouble referring to
“Inspection of
Intermittent and Poor
Connections” If OK,
substitute a known-
good SDM and recheck.
3Circuit fuse check
1) With ignition switch turn OFF, check “A/B” fuse for
blowing.
Is “A/B” fuse in good condition?Go to Step 4. Repair defective wire
circuit. After repaired,
replace “A/B” fuse.

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-90
• Improperly formed or damaged terminals.
Check each connector terminal in problem circuits
carefully to ensure good contact tension by using the
corresponding mating terminal included in the
connector test adapter kit (special tool).
If contact tension is not enough, reform the terminal to
increase contact tension or replace it.
Special tool
(A): 09932–76010 Connector test adapter kit
• Poor terminal-to-wire connection.
Check each wire harness in problem circuits for poor
connection by shaking it by hand lightly. If any
abnormal condition is found, change the wire harness
assembly or component parts with new ones.
• Wire insulation which is rubbed through, causing an
intermittent short as the bare area touches other
wiring or parts of the vehicle.
• Wire broken inside the insulation. This condition could
cause a continuity check to show a good circuit, but if
only 1 or 2 strands of a multi-strand-type wire are
intact, resistance could be far too high.
Repair and Inspection Required after AccidentS6RW0D8204048
CAUTION!
• All air bag system components, including
the electrical harness (component
mounting points), must be inspected after
an accident. If any components are
damaged or bent, they must be replaced
even if air bag system activation did not
occur.
• Never use air bag system parts from
another vehicle.
• Do not attempt to service the parts below.
Service of these parts is by replacement
only.
– Driver / Passenger air bag (inflator)
modules
– Driver / Passenger side-air bag (inflator)
modules
– Driver / Passenger side curtain-air bag
(inflator) modules
– Driver / Passenger seat belt
pretensioners
– Forward impact-sensor
– Driver / Passenger side impact-sensors
–SDM
– Contact coil and combination switch
assembly
– Air bag wire harness in main harness,
instrument panel harness, floor harness,
passenger air bag harness, side-air bag
harness and side curtain-air bag
harness.
• Proper operation of the sensors and air
bag system requires that any repairs to the
vehicle structure return it to its original
production configuration.

(A)
I4RS0A820045-01
IYSQ01010028-01
IYSQ01820025-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-92
– Check connector or lead wire of SDM for scorching,
melting or damage.
– Check SDM connector and terminals for tightness.
– Check if SDM sets a DTC and is judged as
malfunctioning according to the diagnostic flow.
• Air bag wire harness and connections
– Check for damages, deformities or poor
connections.
Refer to “Inspection of Intermittent and Poor
Connections”.
– Check wire harness clamps for tightness.
• Forward impact-sensor
– Check sensor (1) and apron-side-member (driver
side) (2) for damage, bend or rust.
– Check connector (3) or lead wire (4) of forward-
sensor for scorching, melting or damage.• Side impact-sensor
– Check sensor (1) and under body (2) for dents,
cracks, deformation or rust.
– Check sensor connector (sensor side and harness
side) (3) or sensor lead wire (4) for damage, crack,
scorching or melting.
• Seat belt pretensioner
– Check for dents, cracks, damage or fitness
– Check harness and connector for damage or
tightness.
• Seat belts and mounting points
– Refer to “Front Seat Belt Components in Section
8A”.
• “AIR BAG” warning light
– After vehicle is completely repaired, perform “Air
Bag Diagnostic System Check”.
• Side-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check trim cover for cracks or deformities.
– Check wire harness and connector for damage or
tightness.
• Side curtain-air bag (inflator) module
– Check for dents, cracks, damage or fitness.
– Check harness wire harness and connector for
damage or tightness.
– Check headlining for cracks or deformation.
1. Main harness 5. Side-air bag harness
2. Grounding point 6. Side curtain-air bag harness
3. Floor harness 7. Side curtain-air bag (inflator)
module
4. Instrument panel harness
I5RH01820092-01
4
1
26
3
5
7
I6RW0C820018-01
1
23
4I5RW0A820059-01
1. Seat belt 2. Retractor assembly
3 2
1
4
I5RW0A820060-01
I3JA01820043-01

Downloaded from www.Manualslib.com manuals search engine 8B-93 Air Bag System:
Repair Instructions
Disabling Air Bag SystemS6RW0D8206001
1) Turn steering wheel so that vehicle’s wheels (front
tires) are pointing straight ahead.
2) Disconnect negative (–) cable at battery.
3) Turn ignition switch to “LOCK” position and remove
key.
4) Remove “A/B” fuse from junction block assembly.
5) Remove driver side front pillar lower trim and
disconnect yellow connector (1) for driver air bag as
follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
6) Remove passenger side front pillar lower trim and
disconnect yellow connector (3) for passenger air
bag as follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
7) Side-air bag (inflator) model:
Disconnect yellow connector of side-air bag (inflator)
module under front seat cushion (1).
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.8) Side curtain-air bag (inflator) model:
Remove quarter inner trim and disconnect yellow
connector (1) of side curtain-air bag (inflator)
module.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector.
NOTE
With “A/B” fuse removed and ignition switch
ON, “AIR BAG” warning light will be ON.
This is normal operation and does not
indicate air bag system malfunction.

Enabling Air Bag SystemS6RW0D8206002
1) Confirm that battery negative (–) cable is
disconnected.
2) Turn ignition switch to “LOCK” position and remove
key.
3) Connect yellow connector (1) of driver air bag
(inflator) module by pushing connector till click is
heard from it.
4) Connect yellow connector (1) of passenger air bag
(inflator) module by pushing connector till click is
heard from it.
1
a)
b)
2
3
I7RW01821012-01
1
2
a)
b)
I6RW0B820017-01
1
I5RW0A820091-01
1
I5RW0A820062-02

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-94
5) Install driver and passenger side front pillar lower
trim.
6) Side-air bag (inflator) model:
Connect yellow connector (1) of side-air bag
(inflator) module by pushing connector till click is
heard from it.
7) Side curtain-air bag (inflator) model:
Connect yellow connector (1) of side curtain-air bag
(inflator) module by pushing connector till click is
heard from it.
8) Install right-side rear quarter lower trim.
9) Install “A/B” fuse to fuse box.
10) Connect negative (–) cable at battery.
11) Turn ignition switch to ON position and verify that
“AIR BAG” warning light flashes 6 times and then
turns OFF. If it does not operate as described,
perform “Air Bag Diagnostic System Check”.
SDM Removal and InstallationS6RW0D8206003
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them may result in personal
injury or inactivation of the air bag system
when necessary.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System”.
3) Remove console box referring to “Console Box
Components in Section 9H”.
4) Remove G sensor referring to “G Sensor Removal
and Installation (4WD Model) in Section 4E” and its
bracket (1).
5) Disconnect SDM connector (1) from SDM (2).
6) Remove SDM (2) from vehicle.
1
I5JB0A820070-01
1
I5RW0A820063-01
2. SDM
A: Forward
1
2
I5RW0A820064-01
2
1
A
I4RS0A820056-01

Downloaded from www.Manualslib.com manuals search engine 9-ii Table of Contents
B-9 Keyless Start System Circuit Diagram...... 9A-103
C-1 Combination Meter Circuit Diagram
(Meter) .......................................................... 9A-104
C-2 Combination Meter Circuit Diagram
(Indicator) ...................................................... 9A-105
C-3 Combination Meter Circuit Diagram
(Warning Light) ............................................. 9A-106
D-1 Headlight System Circuit Diagram
(Except Taiwan) ............................................ 9A-108
D-1 Headlight System Circuit Diagram
(Taiwan) ........................................................ 9A-110
D-2 Position, Tail and Licence Plate Light
System Circuit Diagram (Except Taiwan) ..... 9A-111
D-2 Position, Tail and Licence Plate Light
System Circuit Diagram (Taiwan) ................. 9A-112
D-3 Front Fog Light System Circuit Diagram
(Except Taiwan) ............................................ 9A-113
D-3 Front Fog Light System Circuit Diagram
(Taiwan) ........................................................ 9A-114
D-4 Illumination Light System Circuit Diagram
(Except Taiwan) ............................................ 9A-115
D-4 Illumination Light System Circuit Diagram
(Taiwan) ........................................................ 9A-116
D-5 Interior Light System Circuit Diagram
(Except Taiwan) ............................................ 9A-117
D-5 Interior Light System Circuit Diagram
(Taiwan) ........................................................ 9A-118
D-6 Turn Signal and Hazard Warning Light
System Circuit Diagram (Except Taiwan) ..... 9A-119
D-6 Turn Signal and Hazard Warning Light
System Circuit Diagram (Taiwan) ................. 9A-121
D-7 Brake Light System Circuit Diagram ........ 9A-123
D-8 Back-Up Light System Circuit Diagram .... 9A-124
D-9 Headlight Beam Leveling System Circuit
Diagram (Manual Leveling)........................... 9A-125
D-10 Rear Fog Light Circuit Diagram .............. 9A-126
E-1 Heater System Circuit Diagram ................ 9A-127
E-2 Auto A/C System Circuit Diagram ............ 9A-129
F-1 Air-Bag System Circuit Diagram (4ch) ...... 9A-131
F-1 Air-Bag System Circuit Diagram (8ch) ...... 9A-132
F-2 Anti-Lock Brake System Circuit Diagram.. 9A-134
F-4 Power Steering System Circuit Diagram .. 9A-136
G-1 Audio System Circuit Diagram ................. 9A-138
G-2 Multi Information Display / Accessory
Socket System Circuit Diagram .................... 9A-140
G-4 Navigation System Circuit Diagram ......... 9A-141
List of Connector .............................................9A-143
List of Connectors ........................................... 9A-143
C Connector .................................................... 9A-143
E Connector .................................................... 9A-145
G Connector .................................................... 9A-146
J Connector ..................................................... 9A-149
K Connector .................................................... 9A-149
L Connector..................................................... 9A-150
O Connector .................................................... 9A-152
Q Connector (8ch)........................................... 9A-152
R Connector .................................................... 9A-152
S Connector .................................................... 9A-152
Lighting Systems .................................... 9B-1
Precautions ...........................................................9B-1
Precautions for Discharge Headlight Service
(If Equipped)...................................................... 9B-1
Precautions in Diagnosing Troubles
(Headlight Auto Leveling System) ..................... 9B-1
General Description .............................................9B-1
Discharge Headlight Description (If
Equipped) .......................................................... 9B-1
Headlight Auto Leveling System Description
(If Equipped)...................................................... 9B-2
Auto-On Headlight System Description (If
Equipped) .......................................................... 9B-4
Schematic and Routing Diagram ........................9B-5
Headlight Auto Leveling System Wiring
Circuit Diagram ................................................. 9B-5
Component Location ...........................................9B-6
Lighting System Components Location............... 9B-6
Interior Light System Location............................. 9B-7
Diagnostic Information and Procedures ............9B-7
Self-Diagnosis Function for Headlight Auto
Leveling System ................................................ 9B-7
Headlight Leveling Warning Light Check ............ 9B-8
Headlight Symptom Diagnosis (Discharge
Headlight Model) ............................................... 9B-8
Headlight Symptom diagnosis (Other than
Discharge Headlight Model) .............................. 9B-9
Auto-On Headlight System Symptom
Diagnosis (If Equipped) ..................................... 9B-9
DRL System Symptom Diagnosis (If
Equipped) ........................................................ 9B-10
Headlight Auto Leveling System Symptom
Diagnosis (If Equipped) ................................... 9B-10
Headlight Manual Leveling System Symptom
Diagnosis (If Equipped) ................................... 9B-10
Turn Signal and Hazard Warning Light
Symptom Diagnosis ........................................ 9B-11
Clearance, Tail and License Plate Light
Symptom Diagnosis ........................................ 9B-11
Back-Up Light Symptom Diagnosis................... 9B-12
Brake Light Symptom Diagnosis ....................... 9B-12
Front Fog Light Symptom Diagnosis (If
Equipped) ........................................................ 9B-12
Rear Fog Light Symptom Diagnosis (If
Equipped) ........................................................ 9B-12
Illumination Cancel System Symptom
Diagnosis (If Equipped) ................................... 9B-13
Interior Light Symptom Diagnosis ..................... 9B-13
DRL Operation Inspection (If Equipped) ........... 9B-13
Inspection of DRL Controller and Its Circuits
(If Equipped).................................................... 9B-13
Auto-On Headlight Operation Inspection (If
Equipped) ........................................................ 9B-15
Inspection of Auto-On Headlight Controller
and Its Circuit (If Equipped)............................. 9B-15
Inspection of Headlight Leveling Control
Module and Its Circuit (Headlight Auto
Leveling System)............................................. 9B-16
Repair Instructions ............................................9B-18
Headlight Housing Removal and Installation .... 9B-18

Downloaded from www.Manualslib.com manuals search engine Table of Contents 9-iii
Headlight Bulb Replacement (Discharge
Headlight Model) ............................................. 9B-19
Ballast Removal and Installation (Discharge
Headlight Model) ............................................. 9B-19
Igniter Removal and Installation (Discharge
Headlight Model) ............................................. 9B-20
Headlight Aiming Adjustment with Screen ........ 9B-20
Headlight Switch (in Lighting Switch)
Removal and Installation................................. 9B-22
Headlight Switch (in Lighting Switch)
Inspection........................................................ 9B-22
Hazard Warning Switch Removal and
Installation ....................................................... 9B-23
Hazard Warning Switch Inspection ................... 9B-23
Brake Light Switch Inspection ........................... 9B-23
Turn Signal Light Switch (in Lighting Switch)
Removal and Installation................................. 9B-24
Turn Signal Light Switch (in Lighting Switch)
Inspection........................................................ 9B-24
Turn Signal and Hazard Warning Relay
Removal and Installation................................. 9B-24
Turn Signal and Hazard Warning Relay
Inspection........................................................ 9B-25
License Light Assembly Removal and
Installation ....................................................... 9B-25
Front Fog Light Assembly Removal and
Installation (If Equipped) ................................. 9B-26
Front Fog Light Switch Inspection (If
Equipped)........................................................ 9B-26
Front Fog Light Aiming Adjustment with
Screen (If Equipped) ....................................... 9B-26
Rear Fog Light Switch Inspection (If
Equipped)........................................................ 9B-27
Headlight Manual Levering Switch Inspection
(If Equipped) ................................................... 9B-28
Headlight Leveling Actuator Inspection (If
Equipped)........................................................ 9B-28
Height Sensor Removal and Installation (If
Equipped)........................................................ 9B-29
Height Sensor and Its Circuit Inspection (If
Equipped)........................................................ 9B-30
Headlight Leveling Control Module Removal
and Installation (If Equipped) .......................... 9B-30
Initialization of Headlight Auto Leveling
System ............................................................ 9B-30
Auto-On Headlight Sensor Inspection (If
Equipped)........................................................ 9B-31
Illumination Cancel Switch Inspection (If
Equipped)........................................................ 9B-32
Tail Light Relay, Headlight Relay, Front Fog
Light Relay Inspection (If Equipped) ............... 9B-32
Specifications..................................................... 9B-33
Tightening Torque Specifications ...................... 9B-33
Instrumentation / Driver Info. / Horn ...... 9C-1
Precautions........................................................... 9C-1
Precautions in Diagnosing Troubles for
Combination Meter............................................ 9C-1
General Description ............................................. 9C-1
CAN Communication System Description........... 9C-1Auto Volume Control System Description (If
Equipped) ..........................................................9C-3
Schematic and Routing Diagram ........................9C-4
Combination Meter Circuit Diagram ....................9C-4
Component Location ...........................................9C-5
Audio System Component Location ....................9C-5
Diagnostic Information and Procedures ............9C-6
Speedometer and VSS Symptom Diagnosis ......9C-6
Tachometer Symptom Diagnosis ........................9C-6
Engine Coolant Temperature (ECT) Meter
Symptom Diagnosis ..........................................9C-6
Fuel Meter Symptom Diagnosis ..........................9C-6
Low Fuel Warning Light Symptom Diagnosis .....9C-7
Oil Pressure Warning Light Symptom
Diagnosis ..........................................................9C-7
Brake and Parking Brake Warning Light
Symptom Diagnosis ..........................................9C-8
Seat Belt Reminder Light Symptom Diagnosis ....9C-8
A/T Shift Position Indicator Symptom
Diagnosis (A/T Model).......................................9C-8
Charge Warning Light Symptom Diagnosis ........9C-9
Main Beam (High Beam) Indicator Symptom
Diagnosis ..........................................................9C-9
Warning Buzzer Circuit Symptom Diagnosis ......9C-9
Cigarette Lighter Symptom Diagnosis (If
Equipped) ........................................................9C-10
Horn Symptom Diagnosis .................................9C-10
Information Display Symptom Diagnosis (If
Equipped) ........................................................9C-10
Clock System Diagnosis (If Equipped) ..............9C-11
Audio System Symptom Diagnosis (If
Equipped) ........................................................9C-12
Remote Audio Control Switch Symptom
Diagnosis (If Equipped) ...................................9C-13
Navigation Symptom Diagnosis (If Equipped)...9C-13
Repair Instructions ............................................9C-14
Ignition Switch Removal and Installation...........9C-14
Ignition Switch Inspection..................................9C-14
Combination Meter Removal and Installation ...9C-14
Fuel Level Sensor Removal and Installation .....9C-15
Fuel Level Sensor Inspection ............................9C-15
Oil Pressure Switch Removal and Installation ..9C-15
Oil Pressure Switch Inspection .........................9C-15
Engine Coolant Temperature (ECT) Sensor
Inspection ........................................................9C-16
Brake Fluid Level Switch Inspection .................9C-16
Parking Brake Switch Inspection.......................9C-16
Door Switch (Front / Rear Door) Inspection ......9C-16
Rear End Door Switch Inspection .....................9C-16
Outside Air Temperature Sensor Removal
and Installation (If Equipped) ..........................9C-17
Outside Air Temperature Sensor Inspection
(If Equipped)....................................................9C-17
Instrument Panel Removal and Installation.......9C-17
Information Display (Clock) Removal and
Installation .......................................................9C-18
Audio Unit Removal and Installation (If
Equipped) ........................................................9C-19

Downloaded from www.Manualslib.com manuals search engine Precautions: 9-1
Body, Cab and Accessories
Precautions
Precautions
Precautions on Body, Cab and AccessoriesS6RW0D9000001
Air Bag Warning
Refer to “Air Bag Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Precautions for Body Service
Refer to “Precautions for Body Service”.
Fastener Caution for Body Service:
Refer to “Fastener Caution for Body Service”.
Cautions in Body Electrical System Servicing
Refer to “Cautions in Body Electrical System Servicing in Section 9A”.
Precautions for Discharge Headlight Service (If Equipped)
Refer to “Precautions for Discharge Headlight Service (If Equipped) in Section 9B”.
Precautions for Power Window Service (Pinching Prevention Function Model)
Refer to “Precautions for Power Window Service (Pinching Prevention Function Model) in Section 9E”.
Precautions for Body ServiceS6RW0D9000002
WARNING!
For vehicles equipped with a Supplemental Restraint (Air Bag) System:
When servicing vehicle body, if shock may be applied to air bag system component parts, remove
those parts beforehand.

Fastener Caution for Body ServiceS6RW0D9000003
CAUTION!
• Fasteners are important attaching parts in that they could affect the performance of vital
components and systems, and/or could result in major repair expense. They must be replaced with
one of the same part number of with an equivalent part if replacement become necessary.
• Do not use a replacement part of lesser quality or substitute a design. Torque values must be used
as specified during reassembly to assure proper retention of these parts.