2006 SUZUKI SX4 steering

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-96
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag
System”.
3) Loosen driver air bag (inflator) module mounting
bolts (1) till it turns freely, pull them out and fix them
to bolt clamps.
4) Remove air bag (inflator) module from steering
wheel.
5) Disconnect driver air bag (inflator) module connector
(1) of driver air bag (inflator) module and horn
connector (2) (if equipped) as shown in figure.
a) Unlock lock button (3).
b) With lock button unlocked, disconnect connector.
WARNING!
Special care is necessary when handling and
storing a live (undeployed) air bag (inflator)
module. Observe “Precautions on Handling
and Storage of Air Bag System
Components”. Otherwise, personal injury
may result.

Installation
1) Connect horn connector (1) securely (if equipped).
2) Connect driver air bag (inflator) module connector
(2) to driver air bag (inflator) module (3) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button.
3) Install driver air bag (inflator) module (1) to steering
wheel (2), taking care so that no part of wire harness
is caught between them.
4) Make sure that clearance between module (1) and
steering wheel (2) is uniform all the way.
5) Tighten driver air bag (inflator) module mounting bolt
(left side) (3) to specified torque first and then driver
air bag (inflator) module mounting bolt (right side) (4)
to specified torque.
Tightening torque
Driver air bag (inflator) module mounting bolt
(a): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
6) Enable air bag system. Refer to “Enabling Air Bag
System”.
7) Connect negative (–) cable at battery.
I3JA01820031-01
1
2
a)
b)3
I5RW0A820065-01
2
1
b)
a)3
I5RW0A820066-01
I5RH01820103-01

Downloaded from www.Manualslib.com manuals search engine 8B-119 Air Bag System:
The adapter (1) will also give an idea of whether or not
contact tension is sufficient, helping to find an open or
intermittent open due to poor terminal contact. An SDM
short bar release tool (2) is included in the connector test
adapter kit. Inserting it into the SDM connector (3) will
releases the shorting bar.
Special tool
(B): 09932–75010 Air bag driver / passenger load
tool
This tool is used as a diagnostic aid and safety device to
prevent inadvertent air bag (inflator) module deployment.
The load tool has three connectors attached to its case
which are electrically functional and serve as resistive
load substitutions.
No more than two connectors are used at any time.
One of connectors (“STEERING WHEEL”) is used to
substitute the load of the followings.
• Driver air bag (inflator) module when it is connected at
the top of the column to the contact coil assembly.
• Passenger air bag (inflator) module when it is
connected to the air bag harness connector in
instrument panel harness for passenger air bag
(inflator) module.
• Each of driver and passenger seat belt pretensioners
when it is connected to air bag harness connector in
instrument panel harness for driver and passenger
seat belt pretensioners.
• Side-air bag (inflator) module when it is connected to
the floor harness connector for side-air bag (inflator)
module.
• Side curtain-air bag (inflator) module when it is
connected to the floor harness connector for side
curtain-air bag (inflator) module.Another connector (“BASE OF COLUMN”) is used to
substitute the load of the driver air bag (inflator) module
and the contact coil assembly when it is connected at the
base of the column to the air bag wire harness.
The third connector (“PASSENGER INFLATOR”) is not
used.
By substituting the resistance of the load tool when
called for, a determination can be made as to whether an
inflator circuit component is causing system malfunction
and which component is causing the malfunction.
The load tool should be used only when specifically
called for in the diagnostic procedures.
1
2
3
I4RS0A820108-01
1. Connector for contact coil and driver air bag (inflator) module
(Located near the base of the steering column)
2. Connector for driver, passenger air bag (inflator) module, side-air bag
(inflator) module and driver and passenger seat belt pretensioners
3. Not used
I1JA01820004-01

Downloaded from www.Manualslib.com manuals search engine 9-ii Table of Contents
B-9 Keyless Start System Circuit Diagram...... 9A-103
C-1 Combination Meter Circuit Diagram
(Meter) .......................................................... 9A-104
C-2 Combination Meter Circuit Diagram
(Indicator) ...................................................... 9A-105
C-3 Combination Meter Circuit Diagram
(Warning Light) ............................................. 9A-106
D-1 Headlight System Circuit Diagram
(Except Taiwan) ............................................ 9A-108
D-1 Headlight System Circuit Diagram
(Taiwan) ........................................................ 9A-110
D-2 Position, Tail and Licence Plate Light
System Circuit Diagram (Except Taiwan) ..... 9A-111
D-2 Position, Tail and Licence Plate Light
System Circuit Diagram (Taiwan) ................. 9A-112
D-3 Front Fog Light System Circuit Diagram
(Except Taiwan) ............................................ 9A-113
D-3 Front Fog Light System Circuit Diagram
(Taiwan) ........................................................ 9A-114
D-4 Illumination Light System Circuit Diagram
(Except Taiwan) ............................................ 9A-115
D-4 Illumination Light System Circuit Diagram
(Taiwan) ........................................................ 9A-116
D-5 Interior Light System Circuit Diagram
(Except Taiwan) ............................................ 9A-117
D-5 Interior Light System Circuit Diagram
(Taiwan) ........................................................ 9A-118
D-6 Turn Signal and Hazard Warning Light
System Circuit Diagram (Except Taiwan) ..... 9A-119
D-6 Turn Signal and Hazard Warning Light
System Circuit Diagram (Taiwan) ................. 9A-121
D-7 Brake Light System Circuit Diagram ........ 9A-123
D-8 Back-Up Light System Circuit Diagram .... 9A-124
D-9 Headlight Beam Leveling System Circuit
Diagram (Manual Leveling)........................... 9A-125
D-10 Rear Fog Light Circuit Diagram .............. 9A-126
E-1 Heater System Circuit Diagram ................ 9A-127
E-2 Auto A/C System Circuit Diagram ............ 9A-129
F-1 Air-Bag System Circuit Diagram (4ch) ...... 9A-131
F-1 Air-Bag System Circuit Diagram (8ch) ...... 9A-132
F-2 Anti-Lock Brake System Circuit Diagram.. 9A-134
F-4 Power Steering System Circuit Diagram .. 9A-136
G-1 Audio System Circuit Diagram ................. 9A-138
G-2 Multi Information Display / Accessory
Socket System Circuit Diagram .................... 9A-140
G-4 Navigation System Circuit Diagram ......... 9A-141
List of Connector .............................................9A-143
List of Connectors ........................................... 9A-143
C Connector .................................................... 9A-143
E Connector .................................................... 9A-145
G Connector .................................................... 9A-146
J Connector ..................................................... 9A-149
K Connector .................................................... 9A-149
L Connector..................................................... 9A-150
O Connector .................................................... 9A-152
Q Connector (8ch)........................................... 9A-152
R Connector .................................................... 9A-152
S Connector .................................................... 9A-152
Lighting Systems .................................... 9B-1
Precautions ...........................................................9B-1
Precautions for Discharge Headlight Service
(If Equipped)...................................................... 9B-1
Precautions in Diagnosing Troubles
(Headlight Auto Leveling System) ..................... 9B-1
General Description .............................................9B-1
Discharge Headlight Description (If
Equipped) .......................................................... 9B-1
Headlight Auto Leveling System Description
(If Equipped)...................................................... 9B-2
Auto-On Headlight System Description (If
Equipped) .......................................................... 9B-4
Schematic and Routing Diagram ........................9B-5
Headlight Auto Leveling System Wiring
Circuit Diagram ................................................. 9B-5
Component Location ...........................................9B-6
Lighting System Components Location............... 9B-6
Interior Light System Location............................. 9B-7
Diagnostic Information and Procedures ............9B-7
Self-Diagnosis Function for Headlight Auto
Leveling System ................................................ 9B-7
Headlight Leveling Warning Light Check ............ 9B-8
Headlight Symptom Diagnosis (Discharge
Headlight Model) ............................................... 9B-8
Headlight Symptom diagnosis (Other than
Discharge Headlight Model) .............................. 9B-9
Auto-On Headlight System Symptom
Diagnosis (If Equipped) ..................................... 9B-9
DRL System Symptom Diagnosis (If
Equipped) ........................................................ 9B-10
Headlight Auto Leveling System Symptom
Diagnosis (If Equipped) ................................... 9B-10
Headlight Manual Leveling System Symptom
Diagnosis (If Equipped) ................................... 9B-10
Turn Signal and Hazard Warning Light
Symptom Diagnosis ........................................ 9B-11
Clearance, Tail and License Plate Light
Symptom Diagnosis ........................................ 9B-11
Back-Up Light Symptom Diagnosis................... 9B-12
Brake Light Symptom Diagnosis ....................... 9B-12
Front Fog Light Symptom Diagnosis (If
Equipped) ........................................................ 9B-12
Rear Fog Light Symptom Diagnosis (If
Equipped) ........................................................ 9B-12
Illumination Cancel System Symptom
Diagnosis (If Equipped) ................................... 9B-13
Interior Light Symptom Diagnosis ..................... 9B-13
DRL Operation Inspection (If Equipped) ........... 9B-13
Inspection of DRL Controller and Its Circuits
(If Equipped).................................................... 9B-13
Auto-On Headlight Operation Inspection (If
Equipped) ........................................................ 9B-15
Inspection of Auto-On Headlight Controller
and Its Circuit (If Equipped)............................. 9B-15
Inspection of Headlight Leveling Control
Module and Its Circuit (Headlight Auto
Leveling System)............................................. 9B-16
Repair Instructions ............................................9B-18
Headlight Housing Removal and Installation .... 9B-18

Downloaded from www.Manualslib.com manuals search engine 9A-3 Wiring Systems:
Ignition switch Keyless entry Immobilizer system Combination meter Lighting switch
Headlight leveling Hazard warning light Front fog light Rear fog light Spark plug
Radiator fan Fuel pump Injector XX control module Windshield wiper
Windshield washer Rear wiper Rear washer Rear defogger Power window
Power door lock Power mirror A/B Pretensioner Passenger side
Driver side Seat heater A/C Power steering Side air-bag (R)
Side air-bag (L) Side curtain air-bag (R) Side curtain air bag (L) Glow plug
I2RH01910912-01I3JA01910902-01I5RH01910901-01I2RH01910915-01I2RH01910916-01
I3JA01910904-01I3JA01910905-01I3JA01910906-01I3JA01910907-01I2RH01910921-01
I2RH01910922-01I3JA01910908-01I5RW0A910987-01
XX
Cont M
I2RH01910925-01I3JA01910909-01
I3JA01910910-01I3JA01910911-01I3JA01910912-01I2RH01910930-01I3JA01910913-01
I3JA01910914-01I3JA01910915-01I3JA01910916-01I3JA01910917-01I3JA01910918-01
I3JA01910919-01I2RH01910938-01I3JA01910920-01I3JA01910921-01I4JA01910901-01
I4JA01910902-01I5RS0A910958-01I5RS0A910959-01
I5RW0A910986-01

Downloaded from www.Manualslib.com manuals search engine 9A-19 Wiring Systems:
Instrument PanelS6RW0D910A003
E: Main harness, power steering wire (RHD)
E: Main harness
E: Power steering wireE159/GRY Front turn signal light (R)E247/BLK
(Taiwan)Headlight LO relay (R)
E160/GRY Front turn signal light (L)E248/BLK
(Taiwan)Headlight LO relay (L)
E161/N Front position light (R) E281/BLK Horn
E162/N Front position light (L) E311/BLK Main fuse box
E163/BLK Front fog light (R) E312/N Main fuse box
E164/BLK Front fog light (L) E371/N Engine harness (To C343)
E165/N Side turn signal light (R) No./Color Connective position No./Color Connective position
E12E13E11E387
(TO L371)E04E388
(TO L372)
E31E61
E377
E378
E325
E323
E324
E381
(TO G333)
E382
(TO G334)
E191E181E192
10
Power steering wire
E
I6RW0C910908-04
No./Color Connective position No./Color Connective position
E04/BLU BCM E325/N J/B
E13/BLK P/S control module E377/BLU Power steering wire (To E378)
E181/N Brake light switch E381/GRY Instrument panel harness (To G333)
E191/BLK APP (Acceleration pedal) sensor E382/BRN Instrument panel harness (To G334)
E192/N CPP (clutch pedal) cut switchE383/GRN
(IF EQPD)Instrument panel harness (To G335)
E323/BRN J/B E387/N Floor harness (To L371)
E324/N J/B E388/YEL Floor harness (To L372)
No./Color Connective position No./Color Connective position
E11/BLK P/S control module E61/GRY P/S motor
E12/BLU P/S control module E378/BLU Main harness (To E377)
E31/GRY Torque sensor

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-20
E: Main harness, power steering wire (LHD)
E: Main harness
E: Power steering wire
E12E13E11E387
(TO L371)E04E388
(TO L372)
E31E61
E377
E378
E325
E323
E324
E381
(TO G333)
E382
(TO G334)
E191E181
10 Power steering wire
E
I6RW0C910909-02
No./Color Connective position No./Color Connective position
E04/BLU
(Except
Taiwan)BCM E325/N J/B
E13/BLK P/S control module E377/BLU Power steering wire (To E378)
E181/N Brake light switch E381/GRY Instrument panel harness (To G333)
E191/BLK APP (Acceleration pedal) sensor E382/BRN Instrument panel harness (To G334)
E323/BRN J/B E387/N Floor harness (To L371)
E324/N J/B E388/YEL Floor harness (To L372)
No./Color Connective position No./Color Connective position
E11/BLK P/S control module E61/GRY P/S motor
E12/BLU P/S control module E378/BLU Main harness (To E377)
E31/GRY Torque sensor

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-22
G: Instrument panel antenna wire
S: Contact coilG147/N IG switchG335/GRN (IF
EQPD)Main harness (To E383)
G150/GRY (IF
EQPD)ILL cancel switch G341/BLU Floor harness (To L374)
G151/GRN Front fog switchG342/N (IF
EQPD)Floor harness (To L375)
G152/N (IF
EQPD)Headlight leveling switch G343/N Floor harness (To L376)
G153/N Hazard switch G344/YEL Floor harness (To L377)
G154/GRN
(Manual A/C)Mode control switch G345/YEL Floor harness (To L378)
G155/BRN
(Manual A/C)Heater fan switch G346/N or BLK Contact coil (To S171)
G211/BLK DLC G347/YEL Contact coil (To S172)
G241/GRY COMB meter G348/N Roof audio antenna wire (To K153)
G243/N (IF
EQPD)Navigation No./Color Connective position No./Color Connective position
No./Color Connective position No./Color Connective position
G266/GRY
(IF EQPD)Navigation G354/BLK Roof audio antenna wire (To K154)
G267/GRY Audio (Navigation)G355/GRY
(IF EQPD)Floor antenna wire (To L409)
No./Color Connective position No./Color Connective position
S61/-Steering switch (Horn, Auto cruise, Audio
control)S171/- Instrument panel harness (To G346)
S121/- Driver inflator S172/- Instrument panel harness (To G347)

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-24
G: Instrument panel antenna wire
S: Contact coilG150/GRY (IF
EQPD)ILL cancel switch G341/BLU Floor harness (To L374)
G151/GRN Front fog switchG342/N (IF
EQPD)Floor harness (To L375)
G152/N (IF
EQPD)Headlight leveling switch G343/N Floor harness (To L376)
G153/N Hazard switch G344/YEL Floor harness (To L377)
G154/GRN
(Manual A/C)Mode control switch G345/YEL Floor harness (To L378)
G155/BRN
(Manual A/C)Heater fan switch G346/N Contact coil (To S171)
G211/BLK DLC G347/YEL Contact coil (To S172)
G214/N (IF
EQPD)DRL controller G348/N Roof audio antenna wire (To K153)
G241/GRY COMB meterG349/YEL
(Taiwan)Floor harness (To L399)
G243/N (IF
EQPD)NavigationG352/N
(Taiwan)Floor harness (To L402) No./Color Connective position No./Color Connective position
No./Color Connective position No./Color Connective position
G266/GRY
(IF EQPD)Navigation G354/BLK Roof audio antenna wire (To K154)
G267/GRY Audio (Navigation)G355/GRY
(IF EQPD)Floor antenna wire (To L409)
No./Color Connective position No./Color Connective position
S61/- Steering switch (Horn, Audio control)S171/- Instrument panel harness (To G346)
S121/- Driver inflator S172/- Instrument panel harness (To G347)