2007
QUICK REFERENCE CHART: VERSA
Rear Wheel Alignment (Unladen*)ELS00254
Wheelarch Height (Unladen*)ELS00255
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Kingpin inclination
Degree minute (Decimal degree)Minimum 9° 10′ (9.17°)
Nominal 9° 55′ (9.92°)
Maximum 10° 40′ (10.67°)
Total toe-inDistance (A - B)Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute (Degree)Minimum 0° 0′ (0°)
Nominal 0° 3′ (0.05°)
Maximum 0° 6′ (0.10°)
SFA234AC
Camber
Degree minute (Decimal degree)Minimum – 2° 01′ (– 2.02°)
Nominal – 1° 31′ (– 1.52°)
Maximum – 1° 01′ (– 1.02°)
Total toe-inDistance (A - B)Minimum 1.0 mm (0.039 in)
Nominal 5.0 mm (0.197 in)
Maximum 9.0 mm (0.354 in)
Angle (A - B)Minimum 0° 3′ (0.05°)
Nominal 0° 14′ (0.23°)
Maximum 0° 24 (0.41°)
Applied model 185/65R15
Front (Hf) 686 mm (26.97 in)
Rear (Hr) 684 mm (27.01 in)
LEIA0085E
QUICK REFERENCE CHART: VERSA
2007
2007
BrakeELS00256
Front Brake Repair Limits
Unit: mm (in)
Rear Brake Repair Limits
Unit: mm (in)
Brake Pedal
Unit: mm (in) Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness115.0 mm × 41.0 mm × 9.5 mm
(4.528 in × 1.614 in × 0.374 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluidGenuine NISSAN Super Heavy Duty Brake Fluid, or equivalent DOT 3 (US
FMVSS No. 116)
Brake modelCLZ22VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
Brake modelLT20D
Brake liningStandard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
DrumStandard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Brake pedal free height (from dash panel top surface)A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)
AT-360
ASSEMBLY
Revision: June 20062007 Versa
c. Install output shaft on transaxle case.
d. Measure dimensions “
1 ” and “2 ” at side cover and then cal-
culate dimension “A”.
Measure dimension “ 1” and “ 2” in at least two places.
e. Measure dimensions “
2 ” and “3 ” and then calculate dimen-
sion “B”.
Measure dimension “ 2” and “ 3” in at least two places.
f. Select proper thickness of output shaft adjusting shim so that
output shaft end play (clearance between side cover and output
shaft bearing) is within specifications. Refer to “Parts Informa-
tion” for output shaft adjusting shim selection.
g. Install output shaft adjusting shim on output shaft bearing.
2. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent.) to transaxle case as shown in figure.
: Inside of side cover
CAUTION:
Apply the sealant on the center between the bolt holes.
SAT0 3 5F
“A”: Distance between transaxle case fitting sur-
face and adjusting shim mating surface.
A =
1 − 2
2
:Height of gauge
SAT3 7 4F
“B”: Distance between the end of output shaft
bearing outer race and the side cover fitting
surface of transaxle case.
B =
2 − 3
2
:Height of gauge
SAT3 7 5F
Output shaft end play (A − B):
Refer to AT-382, "
Output Shaft" .
SCIA4918E
“A”: 3 - 5 mm (0.12 - 0.20 in)
“B”: 8 mm (0.31 in) R
“C”: 1.5 mm (0.059 in) dia.
“D”: 4 mm (0.16 in)
SCIA7089E
BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION BL
A
B
BL
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Work ................................................ 6
PREPARATION ........................................................... 7
Special service tool .................................................. 7
Commercial Service Tools ........................................ 7
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 8
Work Flow ................................................................ 8
CUSTOMER INTERVIEW ..................................... 8
DUPLICATE THE NOISE AND TEST DRIVE ....... 9
CHECK RELATED SERVICE BULLETINS ........... 9
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 9
REPAIR THE CAUSE ........................................... 9
CONFIRM THE REPAIR ..................................... 10
Generic Squeak and Rattle Troubleshooting ......... 10
INSTRUMENT PANEL ........................................ 10
CENTER CONSOLE ........................................... 10
DOORS ............................................................... 10
TRUNK .................................................................11
SUNROOF/HEADLINING ....................................11
OVERHEAD CONSOLE (FRONT AND REAR) ....11
SEATS ..................................................................11
UNDERHOOD ......................................................11
Diagnostic Worksheet ............................................ 12
HOOD ....................................................................... 14
Fitting Adjustment .................................................. 14
FRONT END HEIGHT ADJUSTMENT AND LAT-
ERAL/LONGITUDINAL CLEARANCE ADJUST-
MENT .................................................................. 14
SURFACE MISMATCH ADJUSTMENT .............. 14
Removal and Installation ........................................ 15
HOOD ASSEMBLY ............................................. 15
HOOD HINGE ..................................................... 16Removal and Installation of Hood Lock Control ..... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 18
Hood Lock Control Inspection ................................ 19
RADIATOR CORE SUPPORT .................................. 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
FRONT FENDER ...................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
POWER DOOR LOCK SYSTEM .............................. 23
Component Parts and Harness Connector Location ... 23
System Description ................................................. 24
LOCK OPERATION ............................................. 24
UNLOCK OPERATION ........................................ 24
OUTLINE ............................................................. 25
CAN Communication System Description .............. 25
Schematic ............................................................... 26
WITHOUT INTELLIGENT KEY SYSTEM ............ 26
Wiring Diagram — D/LOCK — ............................... 27
WITHOUT INTELLIGENT KEY SYSTEM ............ 27
Schematic ............................................................... 31
WITH INTELLIGENT KEY SYSTEM ................... 31
Wiring Diagram — D/LOCK — ............................... 32
WITH INTELLIGENT KEY SYSTEM ................... 32
Terminals and Reference Value for BCM ............... 37
Work Flow ............................................................... 37
CONSULT–II Function (BCM) ................................ 37
CONSULT–II START PROCEDURE ................... 37
WORK SUPPORT ............................................... 37
DATA MONITOR ................................................. 37
ACTIVE TEST ..................................................... 38
Trouble Diagnoses Symptom Chart ....................... 39
BCM Power Supply and Ground Circuit ................. 40
Door Switch Check ................................................. 40
Key Switch (Insert) Check ...................................... 43
Door Lock and Unlock Switch Check ..................... 45
Front Door Lock Assembly LH (Actuator) Check .... 48
BL-14
HOOD
Revision: June 20062007 Versa
HOODPFP:F5100
Fitting AdjustmentEIS0090O
FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUST-
MENT
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE" .
2. Remove hood lock. Rotate bumper rubber to adjust height until
hood becomes 1.0 to 1.5 mm lower than the fender.
3. Position hood lock and engage striker. Check hood lock and
striker for looseness. Tighten lock bolts to the specified torque.
4. Install the front grille. Refer to EI-19, "
FRONT GRILLE" .
CAUTION:
Adjust the clearance between hood and other parts so that the
dimensional difference left and right is as follows.
SURFACE MISMATCH ADJUSTMENT
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE" .
2. Release hood lock, and adjust surface level difference of hood, fender, and headlamp according to the fit-
ting standard dimension, using RH and LH bumper rubbers.
3. Install and align the hood lock until the center of the striker and the hood lock are vertically aligned.
4. Press the hood lightly with [approx. 29 N (3 kg] of force and adjust A and B as shown.
PIIB6508E
Hood and headlamp (B - B) : Less than 2.0 mm (0.08 in)
Hood and fender (C - C) : Less than 1.5 mm (0.06 in)
Hood and fender (D - D) : Less than 1.5 mm (0.06 in)
PIIB2526J
Hood and front bumper (A - A) : -1.3 - 2.7 mm (-0.05 - 0.11 in)
Hood and fender (D - D) : -0.4 - 1.7 mm (-0.16 - 0.07 in)
DOOR
BL-161
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: June 20062007 Versa
DOORPFP:80100
Fitting AdjustmentEIS0092X
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
Access from inside the fender to loosen the hinge bolts. Raise the front door at rear end to adjust.
Surface Height Adjustment
Loosen the front door bolts, and adjust the surface height difference of fender and front door according to the
fitting standard dimension.
1. Front fender 2. Front door outer 3. Rear door outer
4. Rear fender 5. Front door weatherstrip 6. Front door sash
7. Rear door weatherstrip 8. Rear door sash
PIIB6516E
DOOR
BL-163
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: June 20062007 Versa
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar upper and lower garnishes. Refer to EI-32, "BODY SIDE TRIM" .
2. Access from inside the vehicle to loosen the hinge nuts. Open the rear door, and raise the rear door at
rear end to adjust.
Surface Height Adjustment
Loosen the front door striker bolts and rear door hinge nuts, and adjust the surface height difference of front
and rear doors according to the fitting standard dimension.
Striker Adjustment1.
16.7 N·m (1.7 kg-m, 12 ft-lb)
PIIB2804J
BL-164
DOOR
Revision: June 20062007 Versa
BACK DOOR
Longitudinal Clearance and Surface Height Adjustment
1. Open and support the back door.
2. Slightly loosen the hinge nuts.
3. Reposition the door as necessary and tighten the nuts.
4. Confirm the adjustment. Repeat as necessary to obtain the desired fit.
1. Back door assembly 2. Back door hinge 3. Tail lamp assembly
4. Back window glass 5. Roof 6. Rear pillar
A. 6.0 ± 1.0 mm (0.24 ± 0.04 in) B. -0.5 ± 1.0 mm (-0.02 ± 0.04 in) C. 5.0 ± 1.2 mm (0.20 ± 0.05 in)
D. 0.0 ± 1.5 mm (0.0 ± 0.06 in) E. 5.0 ± 2.3 mm ( 0.20 ± 0.9 in) F. 2.7 +1.6 -2.1 mm (0.11 + 0.06 - 0.08 in)
G. 5 . 0 ± 1.2 mm ( 0.20 ± 0.05 in) H. 0.0 ± 1.5 mm (0.0 ± 0.06 in)
LIIA2668E