2006 NISSAN VERSA heating

PRECAUTIONS
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Revision: June 20062007 Versa

Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.

It is very important to perform functional tests whenever they are indicated.

The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.

Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.

Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.

Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.

Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to
Refer to .

After overhaul, refill the A/T with new ATF.

When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT - 1 7 , "
Changing A/T Fluid" , AT- 1 6 , "Checking A/T Fluid" .
Service Notice or PrecautionsUCS005M4
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T oil cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. Check Service Bulletins for latest A/T oil cooler cleaning pro-
cedure. For radiator replacement, refer to Refer to CO-11, "
RADIATOR" .
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:

External leaks in the hub weld area.

Converter hub is scored or damaged.

Converter pilot is broken, damaged or fits poorly into crankshaft.

Steel particles are found after flushing the cooler and cooler lines.

Pump is damaged or steel particles are found in the converter.

Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)

Converter is contaminated with engine coolant containing antifreeze.

Internal malfunction of stator roller clutch.

Heavy clutch debris due to overheating (blue converter).

Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:

The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.

The threads in one or more of the converter bolt holes are damaged.

A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate
lining material in unit and inside the fluid filter.

Vehicle has been exposed to high mileage (only). The exception may be where the torque converter
clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic,
such as taxi, delivery or police use.

BODY REPAIR
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Read the Following Precautions When Repairing HSS:
1. Additional points to consider

The repair of reinforcements (such as side members) by heat-
ing is not recommended since it may weaken the component.
When heating is unavoidable, do not heat HSS parts above
550°C (1,022°F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appro-
priate.)

When straightening body panels, use caution in pulling any
HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent portions of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.

When cutting HSS panels, avoid gas (torch) cutting if possi-
ble. Instead, use a saw to avoid weakening surrounding areas
due to heat. If gas (torch) cutting is unavoidable, allow a mini-
mum margin of 50 mm (1.97in).

When welding HSS panels, use spot welding whenever possi-
ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use M.I.G. welding. Do not use
gas (torch) welding because it is inferior in welding strength.
PIIA0115E
PIIA0116E
PIIA0117E
PIIA0144E

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION CO
A
CO
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 2
OPERATION PROCEDURE ................................. 2
Precautions for Liquid Gasket .................................. 2
REMOVAL OF LIQUID GASKET SEALING .......... 2
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
OVERHEATING CAUSE ANALYSIS .......................... 5
Troubleshooting Chart .............................................. 5
COOLING SYSTEM .................................................... 7
Cooling Circuit .......................................................... 7
ENGINE COOLANT .................................................... 8
Inspection ................................................................. 8
LEVEL CHECK ..................................................... 8
CHECKING COOLING SYSTEM FOR LEAKS ..... 8
Changing Engine Coolant ........................................ 8
DRAINING ENGINE COOLANT ........................... 8
REFILLING ENGINE COOLANT .......................... 8
FLUSHING COOLING SYSTEM ........................... 9
RADIATOR .................................................................11
Components ............................................................11
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
INSPECTION AFTER INSTALLATION ............... 12
Checking Radiator Cap .......................................... 13
Checking Radiator .................................................. 13
COOLING FAN ......................................................... 15
Components (Models With A/C) ............................. 15Components (Models Without A/C) ........................ 15
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
DISASSEMBLY AND ASSEMBLY .......................... 16
DISASSEMBLY ................................................... 16
INSPECTION AFTER DISASSEMBLY ............... 16
ASSEMBLY ......................................................... 16
WATER PUMP .......................................................... 17
Components ........................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 17
THERMOSTAT .......................................................... 18
Components ........................................................... 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL ....................... 18
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ................ 19
WATER OUTLET AND WATER CONTROL VALVE ... 20
Components ........................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 21
INSPECTION AFTER INSTALLATION ................ 22
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 23
Standard and Limit .................................................. 23
CAPACITY ........................................................... 23
THERMOSTAT .................................................... 23
WATER CONTROL VALVE ................................. 23
RADIATOR .......................................................... 23

OVERHEATING CAUSE ANALYSIS
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OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00T78
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed Thermostat
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly— High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — —
Improper engine coolant
mixture ratio—
—
Engine coolant viscosity—
Poor engine coolant quality — —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

CO-6Revision: June 2006
OVERHEATING CAUSE ANALYSIS
2007 Versa
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
Installed front bumper fas-
cia cover
— Blocked radiator grille
Mud contamination or
paper clogging
Blocked radiator
—
Blocked air flow Blocked condenser
Installed large fog lamp Symptom Check items

CO-18Revision: June 2006
THERMOSTAT
2007 Versa
THERMOSTATPFP:21200
ComponentsEBS00U6H
Removal and InstallationEBS00U6I
REMOVAL
1. Drain engine coolant. Refer to CO-8, "DRAINING ENGINE COOLANT" .
2. Remove water inlet.
3. Remove thermostat.
4. Remove water pump. Refer to CO-17, "
WAT ER PUM P" .
5. Remove thermostat housing.
INSPECTION AFTER REMOVAL

Place a thread (A) so that it is caught in the valves of thermostat
(1). Immerse fully in a container (B) filled with water. Heat while
stirring.

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the full open valve lift amount.

After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
1. Thermostat housing 2. Water hose (models with oil cooler) 3. Radiator hose (lower)
4. Water inlet 5. Thermostat 6. Rubber ring
7. Gasket A. To oil cooler B. To radiator
Engine front
PBIC4485E
PBIC3314J

WATER OUTLET AND WATER CONTROL VALVE
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INSPECTION AFTER REMOVAL

Place a thread (A) so that it is caught in the valves of water con-
trol valve (1). Immerse fully in a container (B) filled with water.
Heat while stirring.

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the full open valve lift amount.
NOTE:
The maximum valve lift amount standard temperature for water
control valve is the reference value.

After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.

If out of the specification, replace water control valve.
INSTALLATION
Installation is in the reverse order of removal.
Water Control Valve
CAUTION:
Replace the rubber ring with a new one.

Install water control valve while making rubber ring (1) groove fit
to water control valve flange (A) around the whole circumfer-
ence.

While the mark (A) points to up, install water control valve (2)
with frame center (B) facing straight upward into water outlet (1).
Water Outlet
Install the water control valve to the cylinder head without displacing the valve from the valve position.
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature 90°C (194°F)
PBIC3314J
PBIC3317J
PBIC4700E

EC-5
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ECA
Revision: June 20062007 Versa DTC Confirmation Procedure ............................... 399
Diagnostic Procedure ........................................... 400
DTC P0456 EVAP CONTROL SYSTEM ................ 406
On Board Diagnosis Logic ................................... 406
DTC Confirmation Procedure ............................... 407
Overall Function Check ........................................ 408
Diagnostic Procedure ........................................... 409
DTC P0460 FUEL LEVEL SENSOR ...................... 415
Component Description ........................................ 415
On Board Diagnostic Logic .................................. 415
DTC Confirmation Procedure ............................... 415
Diagnostic Procedure ........................................... 416
Removal and Installation ...................................... 416
DTC P0461 FUEL LEVEL SENSOR ...................... 417
Component Description ........................................ 417
On Board Diagnostic Logic .................................. 417
Overall Function Check ........................................ 417
Diagnostic Procedure ........................................... 418
Removal and Installation ...................................... 418
DTC P0462, P0463 FUEL LEVEL SENSOR .......... 419
Component Description ........................................ 419
On Board Diagnostic Logic .................................. 419
DTC Confirmation Procedure ............................... 419
Diagnostic Procedure ........................................... 420
Removal and Installation ...................................... 420
DTC P0500 VSS ..................................................... 421
Description ........................................................... 421
On Board Diagnosis Logic ................................... 421
DTC Confirmation Procedure ............................... 421
Overall Function Check ........................................ 422
Diagnostic Procedure ........................................... 422
DTC P0506 ISC SYSTEM ....................................... 423
Description ........................................................... 423
On Board Diagnosis Logic ................................... 423
DTC Confirmation Procedure ............................... 423
Diagnostic Procedure ........................................... 424
DTC P0507 ISC SYSTEM ....................................... 425
Description ........................................................... 425
On Board Diagnosis Logic ................................... 425
DTC Confirmation Procedure ............................... 425
Diagnostic Procedure ........................................... 426
DTC P0605 ECM .................................................... 427
Component Description ........................................ 427
On Board Diagnosis Logic ................................... 427
DTC Confirmation Procedure ............................... 427
Diagnostic Procedure ........................................... 428
DTC P0643 SENSOR POWER SUPPLY ................ 430
On Board Diagnosis Logic ................................... 430
DTC Confirmation Procedure ............................... 430
Wiring Diagram .................................................... 431
Diagnostic Procedure ........................................... 433
DTC P0850 PNP SWITCH ...................................... 436
Component Description ........................................ 436
CONSULT-II Reference Value in Data Monitor Mode
. 436
On Board Diagnosis Logic ................................... 436
DTC Confirmation Procedure ............................... 436
Overall Function Check ........................................ 437Wiring Diagram .....................................................438
Diagnostic Procedure ...........................................439
DTC P1148 CLOSED LOOP CONTROL ................442
On Board Diagnosis Logic ....................................442
DTC P1217 ENGINE OVER TEMPERATURE ........443
System Description ...............................................443
CONSULT-II Reference Value in Data Monitor Mode
.444
On Board Diagnosis Logic ....................................445
Overall Function Check ........................................445
Wiring Diagram .....................................................448
Diagnostic Procedure ...........................................450
Main 13 Causes of Overheating ...........................458
Component Inspection ..........................................459
DTC P1225 TP SENSOR ........................................460
Component Description ........................................460
On Board Diagnosis Logic ....................................460
DTC Confirmation Procedure ...............................460
Diagnostic Procedure ...........................................461
Removal and Installation ......................................461
DTC P1226 TP SENSOR ........................................462
Component Description ........................................462
On Board Diagnosis Logic ....................................462
DTC Confirmation Procedure ...............................462
Diagnostic Procedure ...........................................463
Removal and Installation ......................................463
DTC P1421 COLD START CONTROL ...................464
Description ............................................................464
On Board Diagnosis Logic ....................................464
DTC Confirmation Procedure ...............................464
Diagnostic Procedure ...........................................464
DTC P1564 ASCD STEERING SWITCH ................466
Component Description ........................................466
CONSULT-II Reference Value in Data Monitor Mode
.466
On Board Diagnosis Logic ....................................466
DTC Confirmation Procedure ...............................467
Wiring Diagram .....................................................468
Diagnostic Procedure ...........................................469
Component Inspection ..........................................472
DTC P1572 ASCD BRAKE SWITCH ......................473
Component Description ........................................473
CONSULT-II Reference Value in Data Monitor Mode
.473
On Board Diagnosis Logic ....................................473
DTC Confirmation Procedure ...............................474
Wiring Diagram .....................................................475
Diagnostic Procedure ...........................................476
Component Inspection ..........................................481
DTC P1574 ASCD VEHICLE SPEED SENSOR .....483
Component Description ........................................483
On Board Diagnosis Logic ....................................483
DTC Confirmation Procedure ...............................483
Diagnostic Procedure ...........................................484
DTC P1715 INPUT SPEED SENSOR (TURBINE
REVOLUTION SENSOR) ........................................485
Description ............................................................485
CONSULT-II Reference Value in Data Monitor Mode
.485