2006 MITSUBISHI LANCER Workshop Manual

LUBRICANT
ENGINE COOLING14-3
LUBRICANT
M1141000400338
ItemSpecified coolantQuantity L
Engine coolant (including
condense tank)DIAQUEEN SUPER LONG LIFE COOLANT
or an equivalent4G15.0
4G67.0
SEALANTS
M1141000500324
ItemSpecified sealant
Cylinder block drain plug3M Nut Locking Part No.4171 or equivalent
Water pump <4G1>, Thermostat case
<4G6>, Cooling water outlet hose fitting
<4G6>MITSUBISHI GENUINE Part No.MD970389 or equivalent
SPECIAL TOOLS
M1141000600581
ToolNumberNameUse
B991502
MB991502M.U.T. -II sub
assemblyReading diagno sis co de

MB991910
MB991826MB991955
MB991911
MB991824
MB991827
MB991825
A
B C
D
E F
DO NOT USE
S PECIA L T O OLS
ENGINE COOLING14-4
MB991 955
A: MB9918 24
B: MB991827
C: MB99191 0
D: MB991911
E: MB991825
F: MB991 826
M.U.T. -III su b
assembly
A: Ve hicle
communication
interface (V .C.I.)
B: M.U.T. -III US B
cable
C: M.U.T . -III main
ha rn es s A (V e h i c le s
with CA N
communication
sy stem )
D: M.U.T. -III main
ha rn es s B (V e h i c le s
wit hout CAN
communication
sy stem )
E: M.U.T. -III
measureme n t
ad apter
F: M.U.T . -III trig ger
ha rness
Checkin g the A/T
(D
ia gn osis d i sp lay using t h e
M.U.
T . -III)
MB991223
A
D C
B
AZ
DO NOT USE
MB991 223
A: MB9912 19
B: MB991220
C: MB99122 1
D: MB991222
Harness se t
A: Check h a rnes s
B: LE D ha rness
C: LED ha rness
ad apter
D: Probe
Making vo lt age an d
resist
an ce measureme n t
during tro
uble s hoo ting
A: Connector pin cont act
pressure inspect i on
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester
con nect i on
Tool Nu mber Na me Use

MB992006
TROUBLESHOOTING
ENGINE COOLING14-5
TROUBLESHOOTI N G
INSPECTION CHAR T FOR TROUBLE
SYMPT
O MS
M1141 0056 0036 0
Trouble symptomInspection
procedure No.Reference page
Cooling fan (L.H.) and Cooling fan (R.H.) <4G1 (Vehicles with
A/C)> or A/C condenser fan <4G6> do not operate 1P.14-6
Cooling fan (L.H.) and Cooling fan (R.H.) <4G1 (Vehicles with
A/C)> or A/C condenser fan <4G6> do not change speed or stop2P.14-16
Cooling fan (L.H.) does not operate {When cooling fan (R.H.)
<4G1> or A/C condenser fan <4G6> operate} 3P.14-19
Cooling fan (R.H.) <4G1> or A/C condenser fan <4G6> does not
operate {When cooling fan (L.H.) operate} 4P.14-20
MB992006Extra fine pro b eMaking volt age an d
resist
an ce measureme n t
during tro
uble s hoo ting
MB991871
MB991871LLC cha ngerCoolant refilling
Tool Nu mber Na me Use

TROUBLESHOOTING
ENGINE COOLING14-6
INSPECTION PROCEDURE FOR
TROUBLE SYMPTOMS
INSPECTION PROCEDURE 1: Cooling Fan (L.H.) and Cooling Fan (R.H.) <4G1 (Vehicles with A/C)> or
A/C Condenser Fan <4G6> do not Operate
Wire colour code
B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet
FAN CONTROL
RELAY
A-09XENGINE CONTROL
RELAY
B-16X
AC303577
A-18-1
COOLING FAN
MOTOR (L.H.)
COOLING FAN
MOTOR (R.H.)
<4G1 (VEHICLES
WITH A/C>
OR
A/C CONDENSER
FAN MOTOR <4G6> A-18-2
A-18
COOLING FAN
MOTOR DRIVE
CONTROL UNIT 1 A-13
12 C-111
ENGINE-ECU OR
ENGINE-A/T-ECU
21 C-123
18 C-122
615 121179
810234
(MU802322)
(MU801824)
C-123
(MU803784)C-122
(MU802611)A-13
C-111 L
L 2
22 11
1B
L
2
3
4
B-W
FUSIBLE
LINK No.2
B3
1
R-Y
R-Y
8 A-13
11 C-111
615 121179
810234
(MU802611)
J/C (6)
C-12
C-134
R-Y
3328
A-13
C-111
Cooling Fan (L.H.) and Cooling Fan (R.H.) or A/C Condenser Fan Drive Circut
AB
CIRCUIT OPERA T ION
•The cooling fan motor drive contro l unit is pow-
ered from fusible link (2).
•The engine-ECU o r engine-A/T - ECU
/T> use s in pu t sign als fro m th e A/C switch , t h e
water t
e mpe r ature sensor unit and the vehicle
speed sensor T > or the outpu t sha f t speed
senso
r to control the speed of the coo ling
fan
moto r (L.H.) and the cooling fa n mot o r (R.H.)
<4G1 (V
ehicles wit h A/C)> or A/C co ndenser fan
motor <4G6>.

TROUBLESHOOTING
ENGINE COOLING14-7
•The engine-ECU or engine-A/T-ECU
controls the cooling fan motor drive control
unit to activate the cooling fan motor (L.H.) and
the cooling fan motor (R.H.) <4G1 (Vehicles with
A/C)> or A/C condenser fan motor <4G6>.
TECHNICAL DESCRIPTION
•The cause could be a malfunction of the cooling
fan motor drive control unit power supply or earth
circuit.
•If the communication line wiring harness between
the cooling fan motor drive control unit and the
engine-ECU or engine-A/T-ECU is
short-circuited to earth, the cooling fan motor
(L.H.) and the cooling fan motor (R.H.) <4G1
(Vehicles with A/C)> or the A/C condenser fan
motor <4G6> will not rotate.
•The cause could also be a malfunction of the
cooling fan motor (L.H.).
•The cause could also be a malfunction of imput
signal from the A/C switch, the water temperature
sensor unit and the vehicle speed sensor
or the output shaft speed sensor to the
engine-ECU or engine-A/T-ECU .
•The cause could also be a malfunction of the
cooling fan motor drive control unit or the
engine-ECU or engine-A/T-ECU .
TROUBLESHOOTING HINTS
•Malfunction of fusible link (2)
•Malfunction of fan control relay
•Malfunction of cooling fan motor (L.H.) without A/C>
•Malfunction of cooling fan motor drive control unit
•Malfunction of engine-ECU or
engine-A/T-ECU
•Damaged wiring harness or connector
DIAGNOSIS
STEP 1. Check the cooling fan motor (L.H.).

Refer to P.14-24.
Q: Is the cooling fan motor (L.H.) in good condition?
YES : Go to Step 2 .
NO : Replace the cooling fan motor (L.H.) (Refer
to
P.14-33) <4G1> (Refer to P.14-35)
<4G6>. Then go to Step 24 .
STEP 2. Measure the power supply voltage at
cooling fan motor drive control unit connector
A-18.
AC100293
A-18
321
Connector: A-18
AD
(1)D isconn ect cooling f an motor drive contro l unit
conne ctor A-18 a nd measure wirin g har ness side
connector .
(2)T urn t he ig nition switch t o the "ON" positio n.
AC000246AF
A-18 Connector
(Component side)
(3)M easu r e the volt age between cooling fan motor
drive control unit con nect o r A-18 te rmin al 3 a nd
bod y ea rth.
•The voltage shou ld measu r e syste m volt age.
(4)T urn t he ig nition switch t o the "L OCK" (OF F )
position.
(5)C onne ct cooling fa n mot o r drive control unit
connector A-18.
Q:Is t h e mea s ure d volt a g e sy ste m v o lt ag e?
YES : Go to S t ep 1 7 .
NO : Go to S t ep 3 .

TROUBLESHOOTING
ENGINE COOLING14-8
STEP 3. Check the cooling fan motor drive
control unit connector A-18.
AC100293
A-18
321
Connector: A-18
AD
Q:Is t h e con n ec tor in goo d c ondit i o n ?
YES : Go to S t ep 4 .
NO : Repa ir or replace the conne ctor . Th en go to
S
t ep 24
.
STEP 4 . Ch eck the fusible link No.2.
AC303509AB
Fusible link
No.2
Relay box
Q:Is t h e fu sible link No.2 in good c ondition ?
YES : Go to S t ep 5 .
NO : Replac e th e fusible lin k No.2. Then g o to
S
t ep 24
.
STEP 5. Measure the po wer suppl y volt age at fan
control relay
connect or A-09 X.
AC303510AB
Fan control relay
Relay boxConnector: A-09X
A-09X
(1)D isconn ect f an co ntrol relay co nnector A-09X (remove the fan control relay) and measure re lay
box side connector .
(2)
T urn t he ig nition switch t o the "ON" positio n.
AC303511AB
A-09X Connector
(Relay box side)
(3)M easu r e the volt age between fan control rela y
connector A-09X te rmin al 4 and bo dy e a rth.
•The voltage shou ld measu r e syste m volt age.
(4)T urn t he ig nition switch t o the "L OCK" (OF F )
position.
(5) C onne ct fa n con t rol re lay con necto r A-09X
(inst a ll the fan control relay).
Q:Is t h e mea s ure d volt a g e sy ste m v o lt ag e?
YES : Go to S t ep 8 .
NO : Go to S t ep 6 .
STEP 6 . Check the fan con trol re lay co nnector
A-0
9 X.
AC303510AB
Fan control relay
Relay boxConnector: A-09X
A-09X
Q:Is t h e con n ec tor in goo d c ond it io n?
YES : Go to S t ep 7 .
NO : Repa ir th e con nect o r or rep l ace the re lay
box. Then
go to S t ep 24
.

TROUBLESHOOTING
ENGINE COOLING14-9
STEP 7. Check the harness wire between fusible
link No.2 and fan control relay connector A-09X
terminal 4.
AC303509AB
Fusible link
No.2
Relay box
AC303510AB
Fan control relay
Relay boxConnector: A-09X
A-09X
Q:Is t h e har n es s wire in good c ondition ?
YES : An intermittent malf unction is suspe c ted
(Refer to GROUP 00 - How to use
troub lesh ooting
P.00-5).
NO : Repa ir the dama ged harness wire. Then go
to S
t ep 2 4
.
STEP 8. Ch eck the fan con trol re lay .
Refe r to P.14-23.
Q:Is t h e fa n cont rol relay in go od con d it ion?
YES : Go to S t ep 9 .
NO : Replac e th e fan contro l relay . Then go to
S
t ep 24
.
ST EP 9 . Check the fan con trol re lay co nnector
A-0
9 X.
AC303510AB
Fan control relay
Relay boxConnector: A-09X
A-09X
Q:Is t h e con n ec tor in goo d c ond it io n?
YES : Go to S t ep 1 0 .
NO : Repa ir th e con nect o r or rep l ace the re lay
box. Then
go to S t ep 24
.
STEP 1 0 . Check t he harness wire b e twe en fan
control relay
connec tor A-0 9 X terminal 2 and
cooling f
an motor drive control uni t connec tor
A-1
8 terminal 3.
AC303510AB
Fan control relay
Relay boxConnector: A-09X
A-09X
AC100293
A-18
321
Connector: A-18
AD
Q:Is t h e har n es s wire in good c ondit i on ?
YES : Go to S t ep 1 1 .
NO : Repa ir the dama ged harness wire. Then go
to S
t ep 2 4
.

TROUBLESHOOTING
ENGINE COOLING14-10
STEP 11. Measure the terminal voltage at fan
control relay connector A-09X.
AC303510AB
Fan control relay
Relay boxConnector: A-09X
A-09X
(1)D isconn ect f an co ntrol relay co nnector A-09X
(remove the fan control relay) and measure re lay
box side connector .
(2)T urn t he ig nition switch to the "ON" positio n.
AC303517AB
A-09X Connector
(Relay box side)
(3)M easu r e the volt age between fan control rela y
co nnector A-09X te rmin al 1 and bo dy ea rth.
•The voltage should measu r e syste m volt age.
(4)T urn t he ig nition switch to the "L OCK" (OFF )
position.
(5) C onne ct fa n con t rol re lay conn ecto r A-09X
(inst a ll the fan control relay).
Q:Is t h e mea s ure d volt ag e sy ste m v o lt ag e?
YES : Go to S t ep 14 .
NO : Go to S t ep 12 .
STEP 1 2 . Check t he J/C No.6 C-12 vehicle
s > or C-134 ,
intermedia
t e conne ctor A-13 vehicle
s > C-1 1 1 a nd fan
control relay
connec tor A-0 9 X.
AC303524
Connector: C-12
AB
C-12
C-12
AC303525
Connector: C-134
AB
C-134
C-134
AC303526
Connector: A-13
AB
A-13
A-13
AC303527
Connector: C-111
AB
C-111
C-111
615121179
810234