2006 MITSUBISHI LANCER Workshop Manual

AC304849AB
Dual lock fastener
Flange convex at the tailgate flange
DOOR
BO
D Y42-25
3.Assemble the dua l lo ck faste ner accord ing t o the
st a ndard loca tion of the t a ilgat e flan ge.
4.Assemble the dua l lo ck faste ner to t he qua rter
win dow gla ss relative to the t a ilgate flan ge dua l
lock fastener .
>>B<< TA ILGA TE WINDOW GLASS
INST
ALLA TION
Install the t a ilgat e window g l ass in the same wa y as
for the
windsh i eld inst a lla tion ( R ef er to
P.42-12).
DOOR
SER V ICE SPECIFICA T IONS
M14230003 0009 1
ItemStandard value
Power window operation current (Power supply voltage 14.5 ± 0.5 V, at 25 °C) A5 ± 1
Door outside handle play mmFront door2.3 ± 2.1
Rear door1.3 ± 1.7
Door inside handle play mmFront door10.4 ± 9.6
Rear door10 ± 9.6
SEALANT
M14230005 0009 5
ItemSpecified sealant
Door waterproof film3M ATD Part No.8633 or equivalent

DOOR
BODY42-26
SPECIAL TOOLS
M1423000600337
ToolNumberNameUse
MB990480
MB990480Window glass ho lderRemoval of powe r window reg u lato r
assembly
MB990900
MB990900 or
MB991
164Door hin ge adjust i ng
wre
n chDoor a lign m ent
MB990925AF
AMB990925
•A: MB9909 39
Bearing and o il seal
inst
al ler set
•A: Brass bar
Door striker adjust m ent
MB990211
MB99021 1Sliding ha mme r
MB990241
A
AE
MB990241
•A: MB9902 43
Axle shaft pu ller
•A: Body puller
MB991223
A
D C
B
AZ
DO NOT USE
MB991223
A: MB9912 19
B: MB991220
C: MB99122 1
D: MB991222
Harness se t
A: Te st harness
B: LE D ha rn e s s
C: LE D ha rness ada pter
D: Probe
Te rminal volt age mea s urement
A: For checking con nector pin
c o nt ac t p r es s u re
B: For checking power supply circu i t
C: For checking power supply circu i t
D: For connecting a lo cally sourced
tester
MB992006
MB992 006Extra fine pro b eContinuity check and volt ag e
measu
r emen t at ha rness wire o r
connector
TROUBLESHOOTING
M14230007 0031 2
The door system is con t ro lled by the Smart Wiring Syst em (SWS). Fo r t r o uble s hoo tin g , re fer t o GROUP
54B, T r oublesh ootin g
P.54B-15 or GROUP
54C,
Tr o uble s hoo ting P.5 4 C - 4.

DOOR
BODY42-27
ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENT
M1423001100175
CAUTION
•Attach protection tape to the fender and door
edges where the hinge is installed.
•Do not rotate special tool door adjusting
wrench (MB991164) with a torque of over 98
N
⋅m
AC000592
MB990900
or
MB991164
AB
1. Use the special tool door adjusting Wrench (MB990900 or MB991164) to loosen the hinge
mounting bolts on the body side, and then adjust
the clearance around the door so that it is uniform
on all sides.
2. If a door is not flush with its surrounding panels,
loosen the door-side d oor hinge mounting bolts
and obtain the flushness by moving the door.
NOTE:
AC206498
Washer Bolts
Washer
Door hinge
AF
Weld point
Weld point
If the door hinge mounting bolt washers are
welded, grind off the welding according to the pro
-
cedure below beforehand.
.
1. Remove the door hinge (Refer to P.42-31).
2. Use a chisel or grinder to release the door
hinge mounting bolt washers, which are
welded to the door hinge.
3. On completion, paint the affected area with a suitable touch-in brush to prevent corrosion.
4. Install the door hinge (Refer to P.42-31).
3. When the door is stiff to lock and unlock
AC006109AB
Temporary
bolts Striker
MB990939
(1) Adjustment by using the striker (toward the
inside of the vehicle and vertical direction)
Install a temporary bolt instead of the striker
mounting bolts, and use special tool brass bar
(MB990939) and a hammer to tap the bolt to
the desired direction.
AC006110
Striker MB990211
MB990243
AB
(2) Adjustment by using the striker (toward the
outside of the vehicle)
Use special tools slide hammer (MB990211)
and body puller (MB990243) to pull the striker
toward the outside of the vehicle.
AC006111AB
Shim
Striker
(3) Adjustment by using shims (forward and rearward)
Increase or decrease the number of shims so
that the striker engages with the door latch
properly.

DOOR
BODY42-28
DOOR WINDOW GLASS ADJUSTMENT
M1423001000327
Check that the door glass moves while contacting
the door glass channel when it is raised and lowered
fully. If not, adjust the door window according to the
following procedures.
1. Remove the door trim assembly (Refer to GROUP 52A, Door trim
P.52A-17).
2. Remove the waterproof film (Refer to P.42-39).
3. Loosen the door glass mounting screw via the adjusting hole with the door window glass fully
closed, then lower the window glass a little.
Y0238AUY0239AUAC006112 AB

Adjusting
holeAdjusting
hole
4.Fu lly close the doo r window g l ass aga in an d
tighten the do or gla s s moun ting scre w firmly via
th e adjusting ho le.
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT
M14290009 0009 1
If the window glas s automatically st a r t s moving
downwards at the wron
g time while it is be ing raised ,
carry out th
e following adju s tment or re placeme n t
proce
dures.
1. Remo ve the do or trim assembly (Refer to GROUP
52 A, Door trim
P.52A-17).
2.Remove the water p roof film (Re f er to P.42-39).
3.Remove the win dow regulator a sse mbly from the
do or windo w glass, a nd the n raise and lower th e
door windo w glass b y han d t o che ck the op erat ion
fo rce.
NOTE: Insert a cushion or similar object t o pre-
vent da mage to the gla ss if it shou ld h app en t o f a ll
do
wn .
AC003777
Runchannel Door
sash
Lower
sash
AB
4. If the do or windo w g l ass do es no t move up and
d o wn smoothly , ch eck or rep a ir the followin g
po i n t s .
•Check the inst a lla tion condition of the runch a n-
nel.
•Repa ir a n y twisting in the do or sash.
•Check the inst allation condit i on of the lo we r sash
or th
e ce ntre sash.
NOTE: The lower sa sh canno t normally be
a
d
juste
d , bu t it ma y be po ssible to ad just th e sa sh
sp
an sligh t ly within the ran ge allowed b y manu
-
facturing tolerances by pu shing the lower sash
o
u twards wh ile r e -inst a lling it .
5.If rep a ir or a d justme nt is not po ssible , repla c e th e
d oor assembly .
POWER WINDOW OPERA T ING CURRENT
CHECK
M142900 1 1 0018 4
AC006115AB
1.Remove the po we r window fu se a nd co nnect an
a mme ter as sho w n in th e illustration .
2.Wh en the power win dow switch is presse d to the
“UP” position, a large amou nt of current flows at
th e time the window st a r t s to close and whe n it is
fu lly closed , so measure th e oper ation curren t in
th e int e rval between these two point s.
St andard va lue (A): 5 ± 1A (Power suppl y
volt
age
14.5
± 0 . 5V , 25°C)

DOOR
BODY42-29
3. If the operation current is outside the standard value, refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
POWER WINDOW RELAY CHECKM1429001800202
AC305140
123
4
5
1 3
4
5
AB
Junction block
(front view)
Power window relayPower window
relay
Bat t ery
voltage
Teste r
co
nnectionSpecified
condition
Not applied4 − 5Ope n ci rcui t
•Connect
te
rmin al No. 3
an
d the
ne
gative
ba
ttery
te
rmin al.
•Connect
te
rmin al No. 1
an
d the
positive batt
e ry
te
rmin al.
Less than 2
ohms
CIRCUIT BREAKER (INCORPORA T ED IN
THE POW
E R W I NDOW MOT O R)
INSPECTION
M14290010 0027 3
1.Pull the p o wer windo w switch to th e UP position
to f u lly close the do or windo w g l ass, an d ke ep
pullin g the switch for 1 0 addition al secon d s.
2.Rele ase the power window switch from t he UP
position an d immediately pre ss it to t he DOW N
position. Th e con d ition of the circu i t brea ker is
goo d if t he doo r window g l ass st art s to mo ve
downward s with in 60 seconds.
POWER WI NDOW CHECKM14290044 0020 3
Check the system a s de scribed b e low . I f the system
does not work, car
r y out troublesh ootin g. Refer to
GROUP 54
B, T r ouble s hoo ting
P.54B-15 or GROUP
54C, T r oublesh ootin g P.54C-4.
•Operate the powe r wind ow switch of e a ch se at to
check that
the power window works.
•Tu rn o n the power wind ow lock switch of the
power wind
ow main swit ch, and ope rate the front
p
a ssenger's and rear power window su b switches
to check th
at the p o wer windo ws do n o t work.
•Tu rn o n the power wind ow lock switch of the
power
window main switch, and operate the
power
window main switch to check tha t each
power window
op erates.
CENTRAL DOOR LOCKING SYSTEM
INSPECTION
M142700 1 1 0013 3
Check that th e ce ntral door locking system wo rks by
op
er atin g th e key cylin de rs (d rive r ’ s an d p a sse n g e r ’ s
door) an
d the inside lock kno b (driver's door). Ca rry
out trou
bleshooting if the system does not activate.
Re
fer to GROUP 54B, T r ou bleshooting
P.54B-15,
refer to GROUP 54 C, T r o uble s hoo ting P.54C-4.
DOOR OUTSIDE HANDLE PL A Y CHECKM14230016 0027 7
AC006113
AB
A
1.Check t hat the door o u t s ide handle play is with in
th e st and ard va lue range.
St andard va lue (A):
Fron t door: 2.3 ± 2.1 m m
Rear door: 1.3 ± 1.7 mm
2. If the do or out side ha ndle play is not wit h in th e
st a ndard valu e rang e, ch eck the do or out side
h andle or the door latch assemb ly . Replace, if
ne c e ss a r y .

DOOR
BODY42-30
DOOR INSIDE HANDLE PLAY
ADJUSTMENT
M1423001500292
AC006114Y0705AUAB
AA
BSection A – A
1.
Check t hat the door insi de ha ndle play is within
th e st and ard va lue ra nge.
St andard va lue (B):
Fron t door: 10. 4 ± 9.6 mm
Rear door: 10 ± 9.6 mm
2.If the do or inside handle play is ou t s ide the
st a ndard valu e rang e.
3. Remo ve the d oor trim a ssembly (Refer to GROUP
5 2 A, Door trim
P.52A-17).
4.Remove the wate rproof film (Re f er to P.42-39).
AC100404
AB
Clip
Inner cable
Outer cable end
Inside handle rod Door inside handle
5.
Adjust the do or inside handle play wit h the o u ter
cable end conne cting the door inside han dle a nd
inside lo ck cable.

DOOR
BODY42-31
DOOR ASSEMBLY
REMOVAL AND INSTALLATION
M1423002200283
Post-installation Operation
•Door Fit Adjustment (Refer to P.42-27.)
Y0655AUAC006125
ACX00503
Y0652AU
5, 6
AB


1
2 3
4
5
6 7
8
9 10
1
23 4
5
6 7
8
9 10
11.5 ± 0.5 N·m
1.5 ± 0.5 N·m
11 ± 2 N·m 11 ± 2 N·m
11 ± 2 N·m
11 ± 2 N·m
21 ± 4 N·m 27 ± 5 N·m
21 ± 4 N·m
27 ± 5 N·m
21 ± 4 N·m
27 ± 5 N·m
21 ± 4 N·m
27 ± 5 N·m
Removal
1.Damper mail
Door assembly removal steps
2.Harness connector
3.Door check connecting bolt
4.Door assembly
5.Door upper hinge
6.Door lower hinge
Striker removal steps
>>A<<7.Striker
8.Striker shim
Door switch removal steps
9.Door switch cap
10.Door switch

DOOR
BODY42-32
INSTALLATION SERVICE POINT
>>A<< STRIKER INSTALLATION
AC305098AB
Striker centreStriker Latch centre
Latch
+1.5 mm
-1.5 mm
Align the centre o f the striker and latch within ±1.5
mm,
and inst
all.
INSPECTION
M1423 0060 0032 2
DOOR SWITCH CHECK
AC211414
123
AC
Switch
positionTester
connectionSpecified
condition
Released (ON)1 − switch body,
2
− switch body,
3
− switch body
Less than 2
ohms
Depressed
(OFF)1 − switch body,
2
− switch body,
3
− switch body
Open circuit
DOOR GLASS AND REGULA T O R
REMOVA L AND INST ALLA TIONM14290013 0031 5
Post-installation Operation
•Door Window Glass Adjustment (Refer to P.42-28).
AC212124AB

1
23
12
3
4
5
6