2006 MITSUBISHI LANCER Workshop Manual

AC000420Double-sided tapeProtection tapeAB
MO
UL DI N G S
EXTERIOR51-13
1.At t a ch pro t ection t a pe all th e wa y alon g the e dge s
of the do uble - sid ed t ape which is still adh ering to
th e body .
AC000421
Double-sided tape
AB
2.Use a resin sp atula to scrape of f t he dou ble-sided
t ape .
3.Pee l of f the pr otect i on t ape .
4.Wipe th e body su rface and clean it with a rag
moistened with isopro p yl alcohol.
moulding
and a dhere d ouble-sided t ape (wh en
re-using do
or mo ulding)>
AC313343
1.Scrape o f f the double-sided t ape on th e door
moulding with a re sin sp atula as possible.
2.Wipe th e door moulding surfa c e a nd clean it with
a rag moistened with isoprop yl a l co hol.
3.Remove only a small po rtion o f the re sid ual
a dhesive .
4.Adh e re the double-sided t ape as specified on t he
d oor mo ulding.
INSTALLA T ION SER VICE POINT
>>A<< FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS INST
ALLA
-
TION
AC313344
Backing paper
Adhesive tape
AB
1.
T ear of f the double-sided t ape backing p aper .
NOTE: If atta ch the adhesive t a pe to the edg e of
th
e backing p aper , it will be easy to te ar off.
2.In st all the clip s to the front a nd rear door
mouldings befo r e inst alling th em to the vehicle
b ody .
3.In st all the do or mo uldings.
NOTE: If the double-sided t ape is difficult to af fix
in co
ld te mpera t ure, et c., warm the b ondin g su r
-
faces of the bod y and doo r mo uldin g s to ab out 40−
60
°C bef ore affixing the t a p e .
4.Firmly pre ss in the door moulding s ont o the
re spective bod y surface s .

SIDE AIR DAM
EXTERIOR51-14
SIDE AIR DAM
ADHESIVEM1511000500437
ItemSpecification
Side air damDouble-sided tape: Generic products
4 mm width and 1.2 mm thickness
SIDE AIR DAM
REMOVAL AND INSTALLATIONM1511005500238
AC303877
Clip
Clip
Section A – A
AE
1
A
A
Adhesive tape affixed location
Double-sided tape:
Generic products [ 4 mm width and 1.2 mm thickness ] 1
1
Removal step
<>>>A<<1.Side air dam

SIDE AIR DAM
EXTERIOR51-15
REMOVAL SERVICE POINTS
<> SIDE AIR DAM REMOVAL
Gently lift and remove the side air dam. If there is
any double-sided tape remaining on the side air dam,
remove according to the following instructions.
surface>
AC304143AB
Protection tape
Double-sided tape
1.At t a ch pro t ection t a pe all th e wa y alon g the e dge s
of the do uble - sid ed t ape which is still adh ering to
th e body .
AC304144AB
Double-sided tape
2.Scrape of f the double-si ded t ape with a resin
sp a t ula as p o ssible .
3.Pee l of f the pr otect i on t ape .
4.Wipe th e body su rface and clean it with a rag
moistened with isopro p yl alcohol.
air dam and adhere double-sided t
ape(when re-using
s
i de a i r da m ) >
AC304145
1.Scrape o f f the double-si ded t ape on th e side air
d a m with a resin sp atula as p o ssible.
2.Wipe t he side sill g a rnish surface and clean it with
a rag moistened with isoprop yl a l co hol.
3.Remove only a small po rtion o f the re sid ual
a dhesive .
4.Adh e re the double-sided t ape as specified on t he
side air da m.
INSTALLA T ION SER VICE POINT
>>A<< SIDE AIR DAM INST ALLA TION.
AC304146
Backing paper
Adhesive tape
AB
1.T ear of f the double-sided t ape backing p aper .
NOTE: If you att a ch t he adhesive t ape t o the edge
o
f
the ba cking p ape r , it will b e easy to tear of f.
2.In st all the side air da m.
NOTE: If the double-sided t ape is difficult to af fix
in co
ld te mpera t ure, et c., warm the b ondin g su r
-
faces of the body and side air d a m to about 40 −
60
°C bef ore affixing the t a p e .
3.Firmly pre ss in the side air dam.

GARNISHES
EXTERIOR51-16
GARNISHES
REMOVAL AND INSTALLATIONM1511004100282
AC303863
Clip
Delta outer garnish Section A – A
AB
Delta outer
garnish
A
A
AC303860
B
Clip
Trunk lid panel
Licence plate
garnish
Section B – B
AC
Licence plate garnish

B

DOOR SASH TAPE
EXTERIOR51-17
DOOR SASH TAPE
SPECIAL TOOLM1511000601664
ToolNumberNameUse
MB990528
MB990528Stripe tape spatulaInstallation of door sash tape
DOOR SASH TA PE
REMOVA L AND INST ALLA TION M151 1 0241 0029 5
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A
P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-
tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42
P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42
P.42-39).
AC404973
124
3
N
NN
N
AC
Removal steps
<>>>A<<1.Front door sash tape upper
<>>>A<<2.Front door sash tape rear
<>>>A<<3.Rear door sash tape upper
<>>>A<<4.Rear door sash tape front
REMOVA L SER VICE POINT
<> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.

DOOR SASH TAPE
EXTERIOR51-18
INSTALLATION SERVICE POINT
>>A<< DOOR SASH TAPES INSTALLA-
TION
CAUTION
•The ambient temperature should be 20 to
30
°C. Ensure that the working area is clean.
Ideally, the tape application should be done at
ambient temperature of 25
°C.
•If ambient temperature is less than 15°C, heat
the tape and application surface to a tempera
-
ture of 20 to 30°C. If ambient temperature is
35
°C or higher, cool down them. The adhe-
sive property of the tape is deteriorated at low
temperature, so the tape may come adrift eas
-
ily. Meanwhile, it gets softened at hot temper-
ature.
•When beginning to apply the tape, pay partic-
ular attention. If the end of the tape cannot be
applied to the specified position with an accu
-
racy of less than 1 mm, it may cause the poor
appearance or adhesion.
•
AC303428
40 to 50˚
30 to 45˚
10 to 20 mm
10 to 20 mm
AB
MB990528
MB990528 Door sash tapeDoor sash tape
Backing paper
Backing paper

3 to 7 cm/sec.
3 to 7 cm/sec.
Use the special tool stripe tape spatula (MB990528) to apply the tape with a steady
pace and pressure. If you do not apply the
tape with a steady pace or pressure, or abort
the application, a shallow groove (lateral
groove called as "Shock line") may be
present on the tape surface. Meanwhile, if you
apply it too quickly, air bubbles may be
formed under the tape.
1. Wrap a soft cloth (synthetic fibre) around the tip of
the special tool.
2. Use isopropyl alcohol to degrease the tape application surface.
3. Wipe away dirt from the tape.

AC403580AD
3.5 mm
3.5 mm 5.0
mm 7.0
mm3.5 mm
3.5 mm
3.5 mm
Tape overlap:
3.0 mm
Tape overlap:
3.0 mm
3.5 mm
RH only
RH onlyRH only
Backing paper
cut-lineTape perforate-
lineTape perforate-
line
Backing paper
cut-line
Backing paper
cut-line
: Tape locating points: T-stud for door opening weatherstrip attaching locations (5 pieces in all). Tape perforate-
line
Front door sash
tape upperRear door sash
tape front
Rear door sash
tape upperFront door sash
tape rear
DOOR S
A SH T A PE
EXTERIOR51-19
4.App l y t he doo r sash t apes according to t he
pro c ed ures shown b e low .
(1) A lign a t ape with specified a pplication p o sition.
If necessary , u s e a magn et to secu re it.
NOTE: .
•Align the fro n t door sash t ape up per at the
rear en
d.
•Align the rea r door sash t a pe upp er at th e
front en
d.
•Align the fro n t door sash t ape rea r /rear
door sash
t a pe front at the upper e nd.

DOOR SASH TAPE
EXTERIOR51-20
(2) As for the front/rear door sash tape upper, peel off the backing paper under the tape by the
backing paper cut-line and apply the tape
temporarily.
AC303110AB
Backing paper
Door sash tape
(3) P eel o f f th e backin g p aper a nd cu t it a s
necessary .
AC402197AD
MB990528
Backing paper
Door sash
tape
(4
) W hi le pe el in g o f f th e re mai n in g ba ck in g p a pe r ,
press the t a pe by a special to ol (MB99052 8).
NOTE: .
•Apply the fro n t doo r sash t ape u pper fro m
rear to f
r ont.
•Apply the rea r door sash t ape up per from
front to
rear .
•Apply the fro n t doo r sash t ape re ar/rear
door sash
t a p e front from top to b o ttom.
(5) A s fo r the fro n t door sash t ape rea r /rear do or
sash t a pe front, pee l of f the ap plication t a pe in
the d i rection of 180
° from bottom to top.
(6) R emove un nece ssa ry p a rt o f the t ape at t ape
perfo rate-line.
AC303415 AB
MB990528 120˚60˚
Hemming part
(7) P ress the f o lded area o f the t ape at 3 step s
securely(60
°, 12 0° and holding ), rolling in
toward t
he ve
hicle inside direction.
AC303443 AE
A section
Tape pasting onto corner
(viewed from inside)
(8) A s fo r the fro n t door sash t ape rea r /rear do or
sa sh t a pe fro n t, ro ll in t h e A section of th e t a pe
uppe r corn er toward t he ve hicle inside with
you r p a lm sec u rely .