2006 MITSUBISHI LANCER Workshop Manual

DOOR SASH TAPE
EXTERIOR51-21
REMOVAL AND INSTALLATION
M1511024100303
Pre-removal and Post-installation Operation
•Door Trim Assembly Removal and Installation (Refer to
GROUP 52A P.52A-17).
•Door Beltline Weatherstrip Inner Removal and Installation
(Refer to GROUP 42 P.42-39).
•Door Opening Weatherstrip Outer Removal and Installa-tion (Refer to GROUP 42 P.42-39).
•Door Window Glass Runchannel Removal and Installation
(Refer to GROUP 42 P.42-39).
•Door Beltline Moulding Removal and Installation (Refer to
GROUP 42 P.42-39).
AC40353212
4
3
N
N
N
N
5N
AB
Removal steps
<>>>A<<1.Front door sash tape upper
<>>>A<<2.Front door sash tape rear
<>>>A<<3.Rear door sash tape upper
<>>>A<<4.Rear door sash tape front
<>>>A<<5.Rear door sash tape rear
REMOVA L SER VICE POINT
<> DOOR SASH T A PES REMOV A L
CAUTION
Pay attention to keep from getting burned by hot
door panel or tapes.
1. Use a hair drier to warm the tape.
2. Peel the tip of the tape with your finger, and then
peel off the tape parallel to the application
surface.

DOOR SASH TAPE
EXTERIOR51-22
INSTALLATION SERVICE POINT
>>A<< DOOR SASH TAPES INSTALLA-
TION
CAUTION
•The ambient temperature should be 20 to
30
°C. Ensure that the working area is clean.
Ideally, the tape application should be done at
ambient temperature of 25
°C.
•If ambient temperature is less than 15°C, heat
the tape and application surface to a tempera
-
ture of 20 to 30°C. If ambient temperature is
35
°C or higher, cool down them. The adhe-
sive property of the tape is deteriorated at low
temperature, so the tape may come adrift eas
-
ily. Meanwhile, it gets softened at hot temper-
ature.
•When beginning to apply the tape, pay partic-
ular attention. If the end of the tape cannot be
applied to the specified position with an accu
-
racy of less than 1 mm, it may cause the poor
appearance or adhesion.
•
AC303428
40 to 50˚
30 to 45˚
10 to 20 mm
10 to 20 mm
AB
MB990528
MB990528 Door sash tapeDoor sash tape
Backing paper
Backing paper

3 to 7 cm/sec.
3 to 7 cm/sec.
Use the special tool stripe tape spatula (MB990528) to apply the tape with a steady
pace and pressure. If you do not apply the
tape with a steady pace or pressure, or abort
the application, a shallow groove (lateral
groove called as "Shock line") may be
present on the tape surface. Meanwhile, if you
apply it too quickly, air bubbles may be
formed under the tape.
1. Wrap a soft cloth (synthetic fibre) around the tip of
the special tool.
2. Use isopropyl alcohol to degrease the tape application surface.
3. Wipe away dirt from the tape.

AC403579AC
3.5 mm
3.5 mm 3.5 mm
5.0
mm 7.0
mm 3.5 mm
3.5 mm
3.5 mm
3.5 mm
Tape overlap:
3.0 mm
Tape overlap:
3.0 mm
3.5 mm
RH only
RH onlyRH only
Backing paper
cut-lineTape perforate-
lineTape perforate-
line
Backing paper
cut-lineBacking paper
cut-line
: Tape locating points
: T-stud for door opening weatherstrip attaching locations (5 pieces in all). Tape perforate-
line
Front door sash
tape upperRear door sash
tape front
Rear door sash
tape upper
Rear door sash
tape rearFront door sash
tape rear
DOOR S
A SH T A PE
EXTERIOR51-23
4.App l y t he doo r sash t apes according to t he
pro c ed ures shown b e low .
(1) A lign a t ape with specified a pplication p o sition.
If necessary , u s e a magn et to secu re it.
NOTE: .
•Align the fro n t door sash t ape up per at the
rear en
d.
•Align the rea r door sash t a pe upp er at th e
front en
d.
•Align the front door sash t a p e rea r and rear
door sash
t a pe front /rear at the up per end .

DOOR SASH TAPE
EXTERIOR51-24
(2) As for the front/rear door sash tape upper, peel off the backing paper under the tape by the
backing paper cut-line and apply the tape
temporarily.
AC303110AB
Backing paper
Door sash tape
(3) P eel o f f th e backin g p aper a nd cu t it a s
necessary .
AC402197AD
MB990528
Backing paper
Door sash
tape
(4
) W hi le pe el in g o f f th e re mai n in g ba ck in g p a pe r ,
press the t a pe by a special to ol (MB99052 8).
NOTE: .
•Apply the fro n t doo r sash t ape u pper fro m
rear to f
r ont.
•Apply the rea r door sash t ape up per from
front to
rear .
•Apply the front door sash t ape rear and rear
door sash
t a p e front /rear from top to bot
-
tom.
(5) A s fo r the fro n t door sash t ape rea r /rear do or
sash t a pe front, pee l of f the ap plication t a pe in
the d i rection of 180
° from bottom to top.
(6) R emove un nece ssa ry p a rt o f the t ape at t ape
perfo rate-line.
AC303415 AB
MB990528 120˚60˚
Hemming part
(7) P ress the f o lded area o f the t ape at 3 step s
securely(60
°, 12 0° and holding ), rolling in
toward t
he ve
hicle inside direction.
AC303443 AE
A section
Tape pasting onto corner
(viewed from inside)
(8) A s fo r the fro n t door sash t ape rea r and re ar
door sash t ape fro n t/rear , roll in th e A section
of th e t a pe upp er co rner toward the vehicle
inside with your p a lm se curely .

REAR SPOILER
EXTERIOR51-25
REAR SPOILER
REMOVAL AND INSTALLATIONM1511006100136
AC303713
2
3
4
2 1
AB
1
Removal steps
•Trunk lid bumper (Refer to GROUP
42, Trunk lid
P.42-43.)
1.Cap
2.Gasket
3.Rear spoiler
<>4.High-mounted stop lamp
REMOV A L SER V ICE POINT
< > HIGH-MOUNTED ST OP LAMP
REMOV
A L
Use the following step s to ea sily ro ute high-mounted
stop
lamp harne ss in the eve n t of inst allation:
CAUTION
Ensure that the string is tightly tied.
AC303708
Connector
String
AB
1. Tie string on high-mounted stop lamp harness (at
connector side).
2. Carefully pull out high-mounted stop lamp.

TAILGATE SPOILER
EXTERIOR51-26
TAILGATE SPOILER
REMOVAL AND INSTALLATIONM1511019900068
AC303721
1
2
3
AB
5.2 ± 1.0 N·m
Tailgate spoiler removal steps
•Tailgate trim upper (Refer to GROUP
52A, Tailgate trim
P.52A-21.)
•High-mounted stop lamp connector
connection
•Rear washer hose connection
1.Tailgate spoiler assembly
2.High-mounted stop lamp assembly
3.Tailgate spoiler
Tailgate spoiler removal steps

ROOF RAIL
EXTERIOR51-27
ROOF RAIL
REMOVAL AND INSTALLATIONM1511016600187
AC303725
1
4
2
3
AB
AAA
B
C
C
B
DD E
F
E
F
AC303828
Section A – A Section B – B Section C – C
Section D – D Section E – E Section F – F
1
4
4
11
4
3
3
4
4
2
4
Claw
Claw
Claw
Claw
Claw
Claw
ClawClaw
Claw
Claw Claw
AB
Removal steps
1.Front roof rail cover
2.Centre roof rail cover
3.Rear roof rail cover
4.Roof rail
Removal steps (Continued)

WINDSHIELD WIPER AND WASHER
EXTERIOR51-28
WINDSHIELD WIPER AND WASHER
GENERAL INFORMATIONM1511000100514
WINDSHIELD WIPER AND WASHER
OPERATION
Windshield Low-speed (and High-speed)
Wiper Operation
•If the windshield low-speed wiper switch is turned
to the ON position with the ignition switch at the
"ACC" or "ON" position, the column switch sends
a low-speed wiper ON and high-speed wiper OFF
signals to the front-ECU. This turns the wiper sig
-
nal on and the wiper speed control relay off
(low-speed), causing the wipers to operate at
low-speed.
•If the windshield high-speed wiper switch is
turned to the ON position, the column switch
sends a low-speed wiper OFF and high-speed
wiper ON signals to the front-ECU. This turns
both the wiper signal and the wiper speed control
relay on (high-speed), causing the wipers to
operate at high-speed.
NOTE: The windshield wiper speed is switchable
with the built-in wiper speed control relay.
High-speed operations take place when the wiper
speed control relay is set to "ON" and low-speed
operations take place when the wiper speed control
relay is set to "OFF".
Windshield Intermittent Wiper Operation
The ETACS-ECU calculates the wiper operation
interval according to the voltage signal sent from the
column switch. Then the ETACS-ECU sends a signal
to the front-ECU. The front-ECU determines the
wiper operation interval and turns on the wiper relay
signal relay. This causes the wiper auto stop relay to
turn on. Then the wiper auto stop relay will turn off
after the wipers reach the park position. This causes
the wiper signal relay and then the wipers to turn off.
If the wiper signal relay remains off for the wiper
operation interval, the relay turns on again, causing
the wipers to operate in intermittent mode.
Windshield Mist Wiper Operation
•If the windshield mist wipe r switch is turned to the
ON position with the ignition switch at the "ACC"
or "ON" position, the mist wiper high-speed oper
-
ation signal is sent to the front-ECU. This signal
turns on the wiper speed control relay, causing
the wipers to work at high-speed while the mist
switch is on.
•While the windshield mist wiper switch remains
turned on when the intermittent mode is still work
-
ing, the wipers work as the mist wiper. However,
the wipers return to the intermittent mode again
when the switch is changed back to "INT" posi
-
tion.
•To prevent the windshield mist wiper from operat-
ing when the windshield wiper switch is turned
OFF, the windshield mist wiper does not work for
0.5 second after the windshi eld intermittent wiper
switch, the windshield low-speed wiper switch
and the windshield high-speed wiper switch are
turned OFF.
Windshield Washer Operation
•If the windshield washer switch is turned to ON
position with the ignition sw itch at "ACC" or "ON"
position, the windshield wa sher ON signal is sent
to the front-ECU. After 0.3 second, the windshield
wiper signal turns on. After the windshield washer
switch signal turns off, the windshield wiper signal
turns off in three seconds.
•If the windshield washer switch is turned on while
the windshield wiper is at intermittent mode,
when the windshield washer switch is turned OFF
within 0.2 second, the wiper works only once to
perform mist operation by the windshield washer
switch. When the ON condi tion of the windshield
washer switch continues more than 0.2 second,
the wiper performs the same movement as nor
-
mal condition from the time when 0.2 second has
elapsed and then returns to the intermittent
motion.
SERVICE SPECIFICATION
M1511000300325
ItemStandard value
Windshield wiper blade park position mm34 ± 5