2006 MERCEDES-BENZ SPRINTER transmission

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Disconnect the DRBIIItfrom the DLC.
Disconnect the Shifter Assembly harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the K-ABS, Shifter Assembly
circuit.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s!Go To 5
No!Go To 6
5 Turn the ignition off.
Disconnect the Controller Antilock Brake harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the K-ABS, Shifter Assembly
circuit.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s!Repair the K-ABS, Shifter Assembly circuit for a short to voltage.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No!Replace the Controller Antilock Brake in accordance with the
service information.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
6 Turn the ignition off.
Disconnect the Shifter Assembly harness connector.
Disconnect the DRBIIItfrom the DLC.
Measure the resistance of the K-ABS, Shifter Assembly circuit between the Shifter
Assembly connector and the DLC.
Is the resistance below 5.0 ohms?All
Ye s!Replace the Shifter Assembly in accordance with the Service
Information.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No!Repair the K-ABS, Shifter Assembly circuit for an open.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
125
COMMUNICATION
*NO RESPONSE FROM SHIFTER ASSEMBLY ÐContinued

Symptom:
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE
POSSIBLE CAUSES
CHECK POWERS AND GROUNDS TO THE TRANSMISSION CONTROL MODULE
RADIO
K-TCM, RADIO CIRCUIT SHORTED TO GROUND
RADIO
K-TCM, RADIO CIRCUIT SHORTED TO VOLTAGE
K-TCM, RADIO CIRCUIT OPEN
TRANSMISSION CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the Transmission Control Module harness connectors.
Check each power and ground circuit to the module.
Were any problems found?All
Ye s!Refer to the wiring diagrams located in the service information to
help isolate an open or shorted condition. Repair as necessary.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No!Go To 2
2 Turn the ignition off.
Disconnect the TCM harness connectors.
Disconnect the DRBIIItfrom the DLC.
Measure the resistance between ground and the K-TCM, RADIO circuit.
Is the resistance below 5.0 ohms?All
Ye s!Go To 3
No!Go To 4
3 Turn the ignition off.
Disconnect the Radio harness connector.
Measure the resistance between ground and the K-TCM, RADIO circuit.
Is the resistance below 5.0 ohms?All
Ye s!Repair the K-TCM, RADIO circuit for a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No!Replace the Radio in accordance with the service information.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
126
COMMUNICATION

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Disconnect the DRBIIItfrom the DLC.
Disconnect the TCM harness connectors.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the K-TCM, RADIO circuit.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s!Go To 5
No!Go To 6
5 Turn the ignition off.
Disconnect the Radio harness connectors.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the K-TCM, RADIO circuit.
NOTE: The test light must illuminate brightly. Compare the brightness to
that of a direct connection to the battery.
Does the test light illuminate brightly?All
Ye s!Repair the K-TCM, RADIO circuit for a short to voltage.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No!Replace the Radio in accordance with the service information.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
6 Turn the ignition off.
Disconnect the TCM harness connectors.
Disconnect the DRBIIItfrom the DLC.
Measure the resistance of the K-TCM, RADIO circuit between the TCM connector
and the DLC.
Is the resistance below 5.0 ohms?All
Ye s!Replace the Transmission Control Module in accordance with the
Service Information.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No!Repair the K-TCM, RADIO circuit for an open.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
127
COMMUNICATION
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE ÐContinued

Symptom:
INSTRUMENT CLUSTER INTERNAL FAILURE B1043
POSSIBLE CAUSES
CAN BUS FAILURE
INSTRUMENT CLUSTER
TEST ACTION APPLICABILITY
1 If this fault is present, scan the Engine Control Module and/or Transmission Control
Module for any CAN Bus related faults.
Are any CAN Bus Related faults present?All
Ye s!Refer to the symptom list for repair information relating to CAN
Bus failures.
Perform BODY VERIFICATION TEST - VER 1.
No!Go To 2
2 With the DRBIIIt, erase DTCs.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
With the DRBIIIt, read DTCs.
Does the DRBIIItread: B1043 Instrument Cluster Internal Failure?All
View Repair
Replace the Instrument Cluster in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
185
INSTRUMENT CLUSTER

Symptom:
INSTRUMENT CLUSTER INTERNAL FAILURE B1053
POSSIBLE CAUSES
CAN BUS FAILURE
INSTRUMENT CLUSTER
TEST ACTION APPLICABILITY
1 If this fault is present, scan the Engine Control Module and/or Transmission Control
Module for any CAN Bus related faults.
Are any CAN Bus Related faults present?All
Ye s!Refer to the symptom list for repair information relating to CAN
Bus failures.
Perform BODY VERIFICATION TEST - VER 1.
No!Go To 2
2 With the DRBIIIt, erase DTCs.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
With the DRBIIIt, read DTCs.
Does the DRBIIItread: B1053 Instrument Cluster Internal Failure?All
View Repair
Replace the Instrument Cluster in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
186
INSTRUMENT CLUSTER

NAG1 TRANSMISSION VERIFICATION TEST - VER 1 APPLICABILITY
1. Reconnect any disconnected components.
2. Connect the DRBIIItto the Data Link Connector.
3. With the DRBIIIt, erase ABS DTCs.
4. With the DRBIIIt, erase ECM DTCs.
5. With the DRBIIIt, erase Transmission DTCs.
6. With the DRBIIIt, display Transmission Temperature. Start and run the engine until the
Transmission Temperature is HOT, above 43É C (110É F).
7. Check the Transmission fluid and adjust if necessary. Refer to the Service Information for the
proper Fluid Fill procedure.
8. NOTE: If internal repairs were performed and the shift quality is still poor, it may
be necessary to check the internal repair. Also check for any TSBs and/or Controller
Flash updates that may apply.
9. ROAD TEST PROCEDURE
10. Road test the vehicle. Make fifteen to twenty 1-2, 2-3, 3-4 and 4-5 upshifts.
11. Perform these shifts from a standing start to 72 km/h (45 MPH) with a constant throttle
opening of 20 to 25 degrees.
12. With speeds below 40 km/h (25 MPH), make five to eight wide open throttle kickdowns to
1st gear. Allow at least 5 seconds each in 2nd and 3rd gear between each kickdown.
13. With the DRBIIIt, read Transmission DTCs.
Were there any Diagnostic Trouble Codes set?All
Ye s!Repair is not complete, refer to appropriate symptom.
No!Repair is complete.
ROAD TEST VERIFICATION - VER-2 APPLICABILITY
1. Inspect the vehicle to ensure that all engine components are properly installed and
connected. Reassemble and reconnect components as necessary.
2. If this verification procedure is being performed after a non-DTC test, perform steps 3 and
4.
3. Check to see if the initial symptom still exists. If there are no trouble codes and the symptom
no longer exists, the repair was successful and testing is now complete.
4. If the initial or another symptom exists, the repair is not complete. Check all pertinent
Technical Service Bulletins (TSBs) and return to the Symptom List if necessary.
5. For previously read DTCs that have not been dealt with, return to the Symptom List and
follow the diagnostic path for that DTC; otherwise, continue.
6. If the Engine Control Module (ECM) has not been changed, perform steps 7 and 8, otherwise,
continue with step 9.
7. With the DRB IIIt, erase all diagnostic trouble codes (DTCs), then disconnect the DRB IIIt.
8. Turn the ignition off for at least 10 seconds.
9. If equipped with a Transfer Case Position Switch, perform step 10, otherwise, continue with
step 11.
10. With the ignition switch on, place the Transfer Case Shift Lever in each gear position,
stopping for 15 seconds in each position.
11. Ensure no DTCs remain by performing steps 12 through 15.
12. Road test the vehicle. For some of the road test, go at least 64 km/h (40 MPH). If this test
is for an A/C Relay Control Circuit, drive the vehicle for at least 5 minutes with the A/C on.
13. At some point, stop the vehicle and turn the engine off for at least 10 seconds, then restart
the engine and continue.
14. Upon completion of the road test, turn the engine off and check for DTCs with the DRB IIIt.
15. If the repaired DTC has set again, the repair is not complete. Check for any pertinent
Technical Service Bulletins (TSBs) and return to the Symptom List. If there are no DTCs, the
repair was successful and is now complete.
Are any DTCs or symptoms remaining?All
Ye s!Repair is not complete, refer to appropriate symptom.
No!Repair is complete.
247
VERIFICATION TESTS
Verification Tests ÐContinued

SECURITY SYSTEM MODULE C2 - LT. GREENCAV CIRCUIT FUNCTION
1 16DG/YL INTRUSION SENSOR INTERFACE
2 16GY/BL WINDOW DEFOGGER-LEFT REAR OUTPUT
3 16GY WINDOW DEFOGGER RELAY-RIGHT REAR OUTPUT
4 20DG/BK INTRUSION SENSOR 1 SIGNAL
5- -
6- -
7 20GY/BK INTRUSION SENSOR 2 SIGNAL
8 16GY/DG K-CTM/SSM
9 18BK/BL SIREN SIGNAL CONTROL
10 20DG/WT/BL INTRUSION SENSOR 3 SIGNAL
11 16WT/BL RKE INTERFACE
12 16WT/BL/RD SECURITY SYSTEM INTERFACE
SENTRY KEY REMOTE ENTRY MODULE (SKREEM)CAV CIRCUIT FUNCTION
1 18YL RKE ANTENNA
2 16BR GROUND
3 16RD/YL FUSED B(+)
4 16BK/WT LEFT TURN SIGNAL
5 20DG/WT CAN C BUS (+)
6 20DG CAN C BUS (-)
7 16BK/YL FUSED IGNITION SWITCH OUTPUT (RUN-START)
8 20WT/DG K-SKREEM
9 16WT/BL/RD (EXCEPT
VTSS)RKE INTERFACE
9 16WT/BL/RD (VTSS) SECURITY SYSTEM INTERFACE
10 18DG/YL TURN SIGNAL/ANTI-THEFT ALARM RELAY-LEFT/RIGHT CONTROL
11 20BR TRANSPONDER COIL (+)
12 - TRANSPONDER COIL (-)
SHIFTER ASSEMBLY - BLACKCAV CIRCUIT FUNCTION
1- -
2 20GY/DG/RD LAMP DRIVER
3 20BL/DG K-ABS/SHIFTER ASSEMBLY
4 18BR GROUND
5 20BK/BL/RD BRAKE LAMP SWITCH
6 20DG/WT CAN C BUS (+)
7 20DG CAN C BUS (-)
8 18BK/DG TRANSMISSION RELAY OUTPUT
9 16WT/BL/RD FUSED IGNITION SWITCH OUTPUT (RUN-START)
10 16WT/RD BACK-UP LAMP
SIREN - BLACKCAV CIRCUIT FUNCTION
1 18RD/DG FUSED B(+)
2 18BR GROUND
3 18BK/BL SIREN SIGNAL CONTROL
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CONNECTOR PINOUTS

STEERING ANGLE SENSORCAV CIRCUIT FUNCTION
1 20DG/WT CAN C BUS (-)
2- -
3 20DG CAN C BUS (+)
4- -
5 20BK/RD FUSED OPTIONAL EQUIPMENT RELAY OUTPUT
6 20BR GROUND
TOWING/INTRUSION SENSOR ON/OFF SWITCHCAV CIRCUIT FUNCTION
1 18GY/DG/RD LAMP DRIVER
2- -
3 18GY/YL INTRUSION SENSOR SWITCH SENSE
4 18BR GROUND
5- -
6- -
7- -
8 18GY/BR TOWING SENSOR SWITCH SENSE
9 18VT/DG TOWING/INTRUSION SENSOR INDICATOR DRIVER
10 18BR GROUND
TRANSMISSION CONTROL MODULE C1 - BLACKCAV CIRCUIT FUNCTION
1 20BL K-TCM/RADIO
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9- -
10 - -
23 - -
24 - -
25 - -
26 - -
27 - -
28 - -
29 16BK/DG TRANSMISSION RELAY OUTPUT
30 18BR GROUND
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CONNECTOR PINOUTS