2006 MERCEDES-BENZ SPRINTER engine overheat

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Page 836 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual ENGINE
TABLE OF CONTENTS
page page
COOLANT
DESCRIPTION..........................9
DIAGNOSIS AND TESTING
COOLING SYSTEM LEAKS..............10
STANDARD PROCEDURE
ADDING ADDITIONAL COOLANT.........12
DRA

Page 838 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual Operate tester pump to apply 103.4 kPa (15 psi)
pressure to system. If hoses enlarge excessively or
bulges while testing, replace as necessary. Observe
gauge pointer and determine condition of cooling

Page 842 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual (1) Disconnect the negative battery cable.
(2) Drain the cooling system.
(3) Record the location and snip the wire ties.
(4) Unscrew the engine block heater from the core
plug hole and remove (Fig. 6)

Page 883 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual SPECIAL TOOLS
GENERATOR
DESCRIPTION
The generator is belt-driven by the engine using a
serpentine-type drive belt. It is serviced only as a
complete assembly. If the generator fails for any rea-
son,

Page 884 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual INSTALLATION
(1) Raise and support vehicle.
(2) Position generator to engine.
(3) Install 4 generator mounting bolts (Fig. 1).
Refer to Torque Specifications.
(4) Connect field terminal connector at r

Page 1689 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual Switching Off Main Injection
Main injection is switched off when:
²Engine speed is too high >4700 - 4800 rpm
²Main injection quantity too low
²Low fuel pressure in fuel rail
²Engine off
²External

Page 1875 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual CAUSES OF BURNT FLUID
Burnt, discolored fluid is a result of overheating
which has three primary causes.
1. Internal clutch slippage, usually caused by low
line pressure, inadequate clutch apply press

Page 2042 of 2305

MERCEDES-BENZ SPRINTER 2006  Service Manual Condition Possible Causes Correction
The low side pressure is
normal or slightly low, and
the high side pressure is too
low.1. Low refrigerant system
charge.1. See Refrigerant System Leaks in this
gro
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