SPIRAL CABLESRS-49
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Revision: November 2009 2006 QX56
4. While pressing tabs, pull lighting and turn signal switch toward
driver door and disconnect from base.
5. Remove the screws, release the clip, and remove the spiral cable.
CAUTION:
Do not disassemble spiral cable.
Do not apply lubricant to the spiral cable.
6. Remove the spiral cable connectors. CAUTION:
With the steering linkage disconnected, the spiral cable may snap by turning the steering wheel
beyond the limited number of turns. The spiral cable can be turned counterclockwise about 2.5
turns from the neutral position.
INSTALLATION
Installation is in the reverse order of removal.
Align spiral cable correctly when installing steering wheel. Make
sure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.6 revolutions from the right
end position and ending with the knob at the top.
If equipped with VDC, refer to BRC-62, "Adjustment of Steering
Angle Sensor Neutral Position" for steering angle sensor adjust-
ment.
After the work is completed, perform self-diagnosis to make sure
no malfunction is detected. Refer to SRS-20, "
SRS Operation
Check" .
CAUTION:
The spiral cable may snap due to steering operation if the
cable is not installed in the correct position.
With the steering linkage disconnected, the cable may snap
by turning the steering wheel beyond the limited number of
turns. The spiral cable can be turned counterclockwise
about 2.5 turns from the right end position.
LHIA0035E
LHIA0036E
WGIA0038E
PHIA0275E
TF-2Revision: November 20092006 QX56
REFERENCE VALUE .......................................
... 54
DIAGNOSTIC PROCEDURE ........................... ... 55
COMPONENT INSPECTION ........................... ... 57
Transfer Control Unit ........................................... ... 57
DIAGNOSTIC PROCEDURE ........................... ... 57
Output Shaft Revolution Signal (TCM) ................ ... 58
DIAGNOSTIC PROCEDURE ........................... ... 58
Vehicle Speed Sensor (ABS) ............................... ... 58
DIAGNOSTIC PROCEDURE ........................... ... 58
Neutral-4LO Switch ................................................ 59 CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 59
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 59
DIAGNOSTIC PROCEDURE ........................... ... 60
COMPONENT INSPECTION ........................... ... 62
4WD Shift Switch ................................................. ... 62
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 62
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 62
DIAGNOSTIC PROCEDURE ........................... ... 63
COMPONENT INSPECTION ........................... ... 66
Wait Detection Switch .......................................... ... 66
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 66
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 66
DIAGNOSTIC PROCEDURE ........................... ... 67
COMPONENT INSPECTION ........................... ... 69
PNP Switch Signal (TCM) ................................... ... 69
DIAGNOSTIC PROCEDURE ........................... ... 69
Actuator Motor ..................................................... ... 70
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 70
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 70
DIAGNOSTIC PROCEDURE ........................... ... 71
COMPONENT INSPECTION ........................... ... 76
Actuator Position Switch ...................................... ... 77
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 77
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 77
DIAGNOSTIC PROCEDURE ........................... ... 78
COMPONENT INSPECTION ........................... ... 80
Transfer Control Device ....................................... ... 81
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 81
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 81
DIAGNOSTIC PROCEDURE ........................... ... 82
Engine Speed Signal (ECM) ................................ ... 85
DIAGNOSTIC PROCEDURE ........................... ... 85
Clutch Pressure Solenoid .................................... ... 86
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 86
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 86DIAGNOSTIC PROCEDURE ............................
... 87
COMPONENT INSPECTION ............................ ... 90
2-4WD Solenoid ................................................... ... 91
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 91
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 91
DIAGNOSTIC PROCEDURE ............................ ... 91
COMPONENT INSPECTION ............................ ... 94
Transfer Motor ...................................................... ... 95
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 95
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... ... 96
DIAGNOSTIC PROCEDURE ............................ ... 97
COMPONENT INSPECTION ............................ .102
Transfer Fluid Temperature .................................. .102
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. .102
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... .102
DIAGNOSTIC PROCEDURE ............................ .103
COMPONENT INSPECTION ............................ .104
Clutch Pressure Switch ........................................ .105
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. .105
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... .105
DIAGNOSTIC PROCEDURE ............................ .106
COMPONENT INSPECTION ............................ .107
Line Pressure Switch ........................................... .108
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. .108
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... .108
DIAGNOSTIC PROCEDURE ............................ .109
COMPONENT INSPECTION ............................ .110
Throttle Position Signal (ECM) ............................. . 111
DIAGNOSTIC PROCEDURE ............................ . 111
ABS Operation Signal (ABS) ............................... . 111
DIAGNOSTIC PROCEDURE ............................ . 111
VDC Operation Signal (ABS) ............................... .112
DIAGNOSTIC PROCEDURE ............................ .112
TCS Operation Signal (ABS) ............................... .112
DIAGNOSTIC PROCEDURE ............................ .112
CAN Communication Line .................................... .113
DIAGNOSTIC PROCEDURE ............................ .113
ATP Switch ........................................................... .113
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. .113
TRANSFER CONTROL UNIT TERMINALS AND
REFERENCE VALUE ....................................... .113
DIAGNOSTIC PROCEDURE ............................ .114
COMPONENT INSPECTION ............................ .115
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... .117
4WD Shift Indicator Lamp and 4LO Indicator Lamp
Do Not Turn ON ................................................... .117
SYMPTOM: ....................................................... .117
DIAGNOSTIC PROCEDURE ............................ .117
TF-18
ALL-MODE 4WD SYSTEM
Revision: November 20092006 QX56
4WD mode. Setting the vehicle in the 2WD mode requires no pressure buildup. In other words, pressure force
applied to the wet-multiplate clutch becomes zero.
CLUTCH PRESSURE SOLENOID VALVE
The clutch pressure solenoid valve distributes torque (front and rear) in AUTO mode.
LINE PRESSURE SWITCH
With the transfer system design, control of the oil pressure provides the transmission of drive torque to the
front wheels. The main pressure to control the oil pressure is referred to as the line pressure.
The line pressure switch determines whether or not adequate line pressure has built up under different
operating conditions.
The line pressure switch turns ON when line pressure is produced.
The line pressure switch senses line pressure abnormalities and turns the 4WD warning lamp ON.
CLUTCH PRESSURE SWITCH
The clutch pressure switch determines whether or not adequate clutch pressure has built up under differ-
ent operating conditions.
The clutch pressure switch turns ON when clutch pressure is produced.
The clutch pressure switch senses clutch pressure abnormalities and turns the 4WD warning lamp ON.
TRANSFER FLUID TEMPERATURE SENSOR
The transfer temperature sensor detects the transfer fluid temperature and sends a signal to the transfer con-
trol unit.
TRANSFER CONTROL UNIT
Transfer control unit controls transfer control device by input signals of each sensor and each switch.
Self-diagnosis can be done.
TRANSFER CONTROL DEVICE
The transfer control device changes the state of transfer assembly between 2WD, AUTO, 4H⇔4LO with the
2WD, AUTO, 4H and 4LO signals of 4WD shift switch.
NOTE:
To shift between 4H ⇔4LO, stop the vehicle, depress the brake pedal and shift the transmission selector
to the "N" position. Depress and turn the 4WD shift switch. The shift switch will not shift to the desired
mode if the transmission is not in "N" or the vehicle is moving. The 4LO indicator lamp will be lit when the
4LO is engaged.
Actuator motor and actuator position switch are integrated.
4WD SHIFT SWITCH AND INDICATOR LAMP
4WD Shift Switch
The 4WD shift switch allows selection from 2WD, AUTO, 4H or 4LO.
4WD Shift Indicator Lamp
Displays driving conditions selected by 4WD shift switch with 2WD, AUTO and 4H indicators while engine
is running. (When 4WD warning lamp is turned on, all 4WD shift indicator lamps are turned off.)
Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4LO Indicator Lamp
Displays 4LO condition while engine is running. 4LO indicator lamp flashes if transfer gear does not shift
completely under 2WD, AUTO, 4H ⇔4LO. (When 4WD warning lamp is turned on, 4LO indicator lamp is
turned off.)
Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
TROUBLE DIAGNOSISTF-33
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2. CHECK 4WD WARNING LAMP
Check 4WD warning lamp state?
Is 4WD warning lamp turned ON?
YES >> Perform the self-diagnosis. Refer to TF-50, "SELF-DIAGNOSTIC PROCEDURE (WITH CON-
SULT-II)" (with CONSULT-II) or TF-50, "SELF-DIAGNOSTIC PROCEDURE (WITHOUT CON-
SULT-II)" (without CONSULT-II).
NO >> Go to TF-123, "
4WD Shift Indicator Lamp or 4LO Indicator Lamp Does Not Change" .
3. CHECK 4WD SHIFT INDICATOR AND 4LO INDICATOR OPERATION
1. Brake pedal depressed.
2. Move A/T selector lever to “N” position.
3. Set 4WD shift switch to “2WD”, “AUTO ”, “4H ”, “4LO ”, “4H ”,
“AUTO ” and “2WD” in order. (Stay at each switch position for at
least 1 second.)
Do 4WD shift indicator and 4LO indicator lamps change properly?
Does buzzer sound?
YES >> GO TO TF-33, "CRUISE TEST" .
NO >> GO TO TF-123, "
4WD Shift Indicator Lamp or 4LO Indi-
cator Lamp Does Not Change" .
CRUISE TEST
1. CHECK INPUT SIGNAL
1. Warm up engine to normal operating temperature.
2. Park vehicle on flat surface.
3. Move A/T selector lever to “P” position.
4. Set 4WD shift switch to “AUTO” position.
5. Start engine.
6. Drive vehicle for at least 30 seconds at a speed higher than 20 km/h (12 MPH).
Check 4WD warning lamp turned ON?
On steady>>Perform the self-diagnosis. Refer to TF-50, "SELF-DIAGNOSTIC PROCEDURE (WITH CON-
SULT-II)" (with CONSULT-II) or TF-50, "SELF-DIAGNOSTIC PROCEDURE (WITHOUT CON-
SULT-II)" (without CONSULT-II).
Flash rapidly>>GO TO TF-128, "
4WD Warning Lamp Flashes Rapidly" .
Flash slowly>>GO TO TF-129, "
4WD Warning Lamp Flashes Slowly" .
NO >> GO TO 2.
WDIA0136E
TF-34
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
2. CHECK TIGHT CORNER BRAKING SYMPTOM (1)
1. Set 4WD shift switch to “AUTO” position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
Does tight corner braking symptom occur?
YES >> GO TO TF-130, "Heavy Tight-corner Braking Symptom Occurs" .
NO >> GO TO 3.
3. CHECK TIGHT CORNER BRAKING SYMPTOM (2)
1. Set 4WD shift switch to “4HI” position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
Does tight corner braking symptom occur?
YES >> Inspection End.
NO >> GO TO TF-131, "
4WD System Does Not Operate" .
Trouble Diagnosis Chart for SymptomsEDS002HI
If 4WD warning lamp turns ON, perform self-diagnosis. Refer to TF-50, "Self-diagnostic Procedure" .
Symptom ConditionCheck itemReference page
4WD shift indicator lamp and 4LO indicator
lamp do not turn ON
(4WD shift indicator lamp and 4LO indicator
lamp check) Ignition switch: ONPower supply and ground for transfer
control unit
TF-117
Transfer shut off relay
Combination meter
4WD warning lamp does not turn ON
(4WD warning lamp check) Ignition switch: ONPower supply and ground for transfer
control unit
TF-121
Transfer shut off relay
Combination meter
4WD shift indicator lamp or 4LO indicator
lamp does not change Engine running4WD shift switch
TF-123
Wait detection switch
Neutral-4LO switch
AT P s w i t c h
2-4WD solenoid
Transfer control device
Actuator motor
Actuator position switch
Transfer inner parts
ATP warning lamp turns ON Engine running CAN communication line
TF-125
4WD shift switch
PNP switch signal
AT P s w i t c h
Combination meter
Transfer inner parts
4LO indicator lamp repeats flashing Engine running Wait detection switch
TF-127
Neutral-4LO switch
Transfer inner parts
4WD warning lamp flashes rapidly (2 times/
second) While drivingTransfer fluid temperature
TF-128
Tire size is different between front and
rear of vehicle
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NOTE:
Light tight-corner braking symptom may occur depending on driving conditions in AUTO mode. This is not
a malfunction.
Heavy tight-corner braking symptom occurs when vehicle is driven in the following conditions: 4WD shift
switch is "4H" or "4LO", steering wheel is turned fully to either side.
Transfer Control Unit Input/Output Signal Reference ValuesEDS002HJ
TRANSFER CONTROL UNIT INSPECTION TABLE
Specifications with CONSULT-II
4WD warning lamp flashes slowly
(1 time/2 seconds)While drivingTire size is different between front and
rear of vehicle.
TF-129
Transfer fluid temperature
Clutch pressure switch
Heavy tight-corner braking symptom occurs
(See NOTE.)
While driving
AUTO mode
Steering wheel is
turned fully to either
side CAN communication line
TF-130
4WD shift switch
Accelerator pedal position signal
Clutch pressure solenoid
Transfer inner parts
4WD system does not operate While driving 4WD shift switch
TF-131
Clutch pressure switch
Transfer inner parts
Symptom
ConditionCheck itemReference page
Monitored item [Unit] Content ConditionDisplay value
VHCL/S SEN ·FR [km/h]
or [mph] Front wheel speed Vehicle stopped
0 km/h (0 MPH)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition. Approximately
equal to the indi-
cation on speed-
ometer (Inside of
±
10%)
VHCL/S SEN ·RR [km/h]
or [mph] Rear wheel speed Vehicle stopped
0 km/h (0 MPH)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition. Approximately
equal to the indi-
cation on speed-
ometer (Inside of
±
10%)
ENGINE SPEED [rpm] Engine speed Engine stopped
(Engine speed: Less than 400 rpm)
0 rpm
Engine running
(Engine speed: 400 rpm or more) Approximately
equal to the indi-
cation on tachom-
eter
THRTL POS SEN [V] Accelerator pedal posi-
tion (APP) sensor signal
voltage Accelerator pedal: Release
Approx. 0.5V
Accelerator pedal: Fully depressed Approx. 4.0V
FLUID TEMP SE [V] Transfer fluid tempera-
ture signal voltage Transfer fluid temperature approx. 20 - 80°C (68 - 176
°F) Approx. 1.1 - 0.3V
BATTERY VOLT [V] Power supply voltage for
transfer control unit
Ignition switch: ON
Battery voltage
2WD SWITCH [ON/OFF] Input condition from
4WD shift switch 4WD shift switch: 2WD
ON
4WD shift switch: AUTO, 4H or 4LO OFF
AUTO SWITCH [ON/
OFF] Input condition from
4WD shift switch 4WD shift switch: AUTO
ON
4WD shift switch: 2WD, 4H or 4LO OFF
TF-44
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
CONSULT-II Function (ALL MODE AWD/4WD)EDS002HK
FUNCTION
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
CONSULT-II SETTING PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on which control unit carries out CAN communication.
NOTE:
For details, refer to the separate “CONSULT-II Operation Manual”.
1. Turn ignition switch “ OFF”.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle.
3. Turn ignition switch “ ON”.
4. Touch “START (NISSAN BASED VHCL) ”.
5. Touch “ALL MODE AWD/4WD ”.
If “ALL MODE AWD/4WD ” is not indicated, go to GI-40, "
CON-
SULT-II Data Link Connector (DLC) Circuit" .
6. Perform each diagnostic test mode according to each service procedure.
ALL MODE AWD/4WD diag-
nostic mode Description
SELF-DIAG RESULTS Displays transfer control unit self-diagnosis results. DATA MONITOR Displays transfer control unit input/output data in real time.
WORK SUPPORT Supports inspections and adjustments. Commands are transmitted to the transfer control unit for set-
ting the status suitable for required operation, input/output signals are received from the transfer con-
trol unit and received data is displayed.
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communication can be read.
ECU PART NUMBER Transfer control unit part number can be read.
BBIA0369E
BCIA0029E
BCIA0030E
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SELF-DIAG RESULT MODE
Operation Procedure
1. Perform “CONSULT-II SETTING PROCEDURE ”. Refer to TF-44, "CONSULT-II SETTING PROCEDURE"
.
2. With engine at idle, touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
NOTE:
The details for “TIME” are as follow:
–“0”: Error currently detected with transfer control unit.
–Except for “0”: Error detected in the past and memorized
with transfer control unit.
Detects frequency of driving after DTC occurs (frequency
of turning ignition switch “ON/OFF”).
Display Item List
SDIA2687E
Items (CONSULT-II screen
terms) Diagnostic item is detected when...
Check item
CONTROL UNIT 1
[P1802]
Malfunction is detected in the memory (RAM) system of transfer
control unit. TF-57, "Transfer Control Unit"
CONTROL UNIT 2
[P1803]Malfunction is detected in the memory (ROM) system of transfer
control unit.TF-57, "Transfer Control Unit"
CONTROL UNIT 3
[P1804]Malfunction is detected in the memory (EEPROM) system of
transfer control unit.TF-57, "Transfer Control Unit"
VHCL SPEED SEN
·AT
[P1807]Malfunction is detected in output shaft revolution signal that is
output from TCM through CAN communication.
Improper signal is input while driving. TF-58, "
Output Shaft Revolution
Signal (TCM)"
VHCL SPEED SEN
·ABS
[P1808]
Malfunction is detected in vehicle speed signal that is output from
ABS actuator and electric unit (control unit) through CAN commu-
nication.
Improper signal is input while driving. TF-58, "
Vehicle Speed Sensor
(ABS)"
CONTROL UNIT 4
[P1809]AD converter system of transfer control unit is malfunctioning.
TF-57, "Transfer Control Unit"
4L POSI SW TF
[P1810]Improper signal from neutral-4LO switch is input due to open or
short circuit.TF-59, "Neutral-4LO Switch"
BATTERY VOLTAGE
[P1811]Power supply voltage for transfer control unit is abnormally low
while driving.TF-54, "Power Supply Circuit For
Transfer Control Unit"
4WD MODE SW
[P1813]More than two switch inputs are simultaneously detected due to
short circuit of 4WD shift switch.
TF-62, "4WD Shift Switch"
4WD DETECT SWITCH
[P1814]Improper signal from wait detection switch is input due to open or
short circuit.
TF-66, "Wait Detection Switch"
PNP SW/CIRC
[P1816]When A/T PNP switch signal is malfunction or communication
error between the vehicles.TF-69, "PNP Switch Signal
(TCM)"
SHIFT ACTUATOR
[P1817]
Motor does not operate properly due to open or short circuit in
actuator motor.
Malfunction is detected in the actuator motor. (When 4WD shift
switch is operated and actuator motor is not operated)
Malfunction is detected in transfer shift high relay and transfer
shift low relay.TF-70, "
Actuator Motor"
SHIFT ACT POSI SW
[P1818]Improper signal from actuator position switch is input due to open
or short circuit.
Malfunction is detected in the actuator position switch.
TF-77, "
Actuator Position
Switch"