AT-38
ON BOARD DIAGNOSTIC (OBD) SYSTEM
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ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionECS00CE4
The A/T system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination
with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in
the ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the A/T CHECK indicator lamp. The malfunction is
stored in the TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail,
refer to AT- 8 6 , "
SELF-DIAGNOSTIC RESULT MODE" .
OBD-II Function for A/T SystemECS00CE5
The ECM provides emission-related on board diagnostic (OBD-II) functions for the A/T system. One function
is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of OBD-IIECS00CE6
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st Trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd Trip
The “Trip ” in the “One or Two Trip Detection Logic ” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC)ECS00CE7
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
1st trip DTC No. is the same as DTC No.
Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring
or occurred in the past and returned to normal.
CONSULT-II can identify them as shown below, therefore, CONSULT-II (if available) is recom-
mended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown
on the next page. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with CON-
SULT-II. Time data indicates how many times the vehicle was driven
after the last detection of a DTC.
BCIA0030E
AT-42
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
TROUBLE DIAGNOSISPFP:00004
DTC Inspection Priority ChartECS00CE9
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to
AT- 9 6
.
Fail-SafeECS00CEA
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit. In fail-safe mode the transmission is fixed in 2nd, 4th or 5th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration ”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch “OFF ” the ignition switch for 10 seconds, then switch it “ON” again to return to
the normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to the
“diagnostics flow ” (Refer to AT- 4 5 , "
WORK FLOW" ).
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to make driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the
transmission and from combination meter so normal driving is possible even if there is a malfunction in
one of the systems. And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear is
prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM accord-
ing to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow
systems, the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM accord-
ing to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow
systems, the accelerator opening angle is controlled by the idle signal sent from the ECM which is based
on input indicating either idle condition or off-idle condition (pre-determined accelerator opening) in order
to make driving possible.
PNP Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched “OFF”, the
starter relay is switched “OFF ” (starter starting is disabled), the back-up lamp relay switched “OFF” (back-
up lamp is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay
The starter relay is switched “OFF”. (Starter starting is disabled.)
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
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A/T Interlock
If there is an A/T interlock judgment malfunction, the transmission is fixed in 2nd gear to make driving pos-
sible.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine revolution sensor malfunction.
When the coupling pattern below is detected, the fail-safe action corresponding to the pattern is per-
formed.
A/T INTERLOCK COUPLING PATTERN TABLE
: NG X: OK
A/T 1st Engine Braking
When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is
switched “OFF” to avoid the engine brake operation.
Line Pressure Solenoid
The solenoid is switched “OFF” and the line pressure is set to the maximum hydraulic pressure to make
driving possible.
Torque Converter Clutch Solenoid
The solenoid is switched “OFF” to release the lock-up.
Low Coast Brake Solenoid
When a (electrical or functional) malfunction occurs, in order to make driving possible, the engine brake is
not applied in 1st and 2nd gear.
Input Clutch Solenoid
If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF ”, the transmission is
held in 4th gear to make driving possible.
Direct Clutch Solenoid
If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF ”, the transmission is
held in 4th gear to make driving possible.
Front Brake Solenoid
If a (electrical or functional) malfunction occurs with the solenoid “ON”, in order to make driving possible,
the A/T is held in 5th gear; if the solenoid is OFF, 4th gear.
High and Low Reverse Clutch Solenoid
If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF ”, the transmission is
held in 4th gear to make driving possible.
Turbine Revolution Sensor 1 or 2
The control is the same as if there were no turbine revolution sensors, 5th gear is prohibited.
Gear position ATF pressure switch output
Fail-safe function Clutch pressure output pattern after fail-safe func-
tion
SW3 (I/C) SW6
(HLR/
C) SW5
(D/C) SW1
(FR/B) SW2
(LC/B) I/C HLR/C D/C FR/B LC/B L/U
A/T inter-
lock cou-
pling pattern 3rd
–XX – Held in
2nd gear OFF OFF ON OFF OFF OFF
4th –XX –Held in
2nd gear OFF OFF ON OFF OFF OFF
5th X X –XHeld in
2nd gear OFF OFF ON OFF OFF OFF
AT-44
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
How To Perform Trouble Diagnosis For Quick and Accurate RepairECS00CEB
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelerator pedal position sensor (throttle position
sensor) or PNP switch and provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most intermittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-II (or GST) or a circuit tester connected should be
performed. Follow the AT- 4 5 , "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” as shown on
the example (Refer to AT- 4 6
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT631IB
SAT632I
SEF234G
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4❏
Perform all road tests and enter checks in required inspection items. AT- 5 4
4-1.Check before engine is started
AT- 5 5
❏ AT- 1 7 9 , "A/T CHECK Indicator Lamp Does Not Come On" .
❏ Perform self-diagnostics Enter checks for detected items. AT- 8 6
❏ AT-96, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-100, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-104, "DTC P0700 TCM"
❏ AT-105, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT-109, "DTC P0717 TURBINE REVOLUTION SENSOR"
❏ AT- 111 , "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-116, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-118, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-120, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ AT-122, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-124, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-127, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-132, "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT-134, "DTC P1730 A/T INTERLOCK"
❏ AT-137, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-139, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-141, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-143, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-145, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-147, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-149, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-151, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT-153, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-155, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-157, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-159, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-161, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-163, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-165, "DTC P1846 ATF PRESSURE SWITCH 6"
4-2. Idle inspection
AT- 5 5
❏ AT- 1 7 9 , "Engine Cannot Be Started In “P” or “N” Position"
❏ AT- 1 8 0 , "In “P” Position, Vehicle Moves When Pushed"
❏ AT- 1 8 1 , "In “N” Position, Vehicle Moves"
❏ AT- 1 8 2 , "Large Shock (“N” to “D” Position)"
❏ AT- 1 8 6 , "Vehicle Does Not Creep Backward In “R” Position"
❏ AT- 1 8 9 , "Vehicle Does Not Creep Forward In “D” Position"
4-3. Driving tests
AT- 5 6
Part 1
❏ AT- 1 9 1 , "
Vehicle Cannot Be Started From D1"
❏ AT- 1 9 4 , "A/T Does Not Shift: D1 → D2"
❏ AT- 1 9 6 , "A/T Does Not Shift: D2 → D3"
❏ AT- 1 9 8 , "A/T Does Not Shift: D3 → D4"
❏ AT- 2 0 1 , "A/T Does Not Shift: D4 → D5"
❏ AT- 2 0 3 , "A/T Does Not Perform Lock-up"
❏ AT- 2 0 5 , "A/T Does Not Hold Lock-up Condition"
❏ AT- 2 0 7 , "Lock-up Is Not Released"
❏ AT- 2 0 8 , "Engine Speed Does Not Return to Idle"
AT-48
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
44-3Part 2
AT- 5 8
❏ AT-191, "Vehicle Cannot Be Started From D1"
❏ AT-194, "A/T Does Not Shift: D1 → D2"
❏ AT-196, "A/T Does Not Shift: D2 → D3"
❏ AT-198, "A/T Does Not Shift: D3 → D4"
Part 3
AT- 5 9
❏ AT-209, "A/T Does Not Shift: 5th gear → 4th gear"
❏ AT-212, "A/T Does Not Shift: 4th gear → 3rd gear"
❏ AT-213, "A/T Does Not Shift: 3rd gear → 2nd gear"
❏ AT-215, "A/T Does Not Shift: 2nd gear → 1st gear"
❏ AT-218, "Vehicle Does Not Decelerate By Engine Brake"
❏ Perform self-diagnostics Enter checks for detected items. AT- 8 6
❏ AT- 9 6 , "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-100, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-104, "DTC P0700 TCM"
❏ AT-105, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT-109, "DTC P0717 TURBINE REVOLUTION SENSOR"
❏ AT- 111 , "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT- 11 6 , "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT- 11 8 , "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-120, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ AT-122, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-124, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-127, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-132, "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT-134, "DTC P1730 A/T INTERLOCK"
❏ AT-137, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-139, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-141, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-143, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-145, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-147, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-149, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-151, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT-153, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-155, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-157, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-159, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-161, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-163, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-165, "DTC P1846 ATF PRESSURE SWITCH 6"
5 ❏
Inspect each system for items found to be NG in the self-diagnostics and repair or replace the malfunction
parts.
6 ❏ Perform all road tests and enter the checks again for the required items. AT- 5 4
7❏
For any remaining NG items, perform the “diagnostics procedure ” and repair or replace the malfunction parts.
See the chart for diagnostics by symptoms. (This chart also contains other symptoms and inspection proce-
dures.) AT- 6 1
8
❏ Erase the results of the self-diagnostics from the TCM. AT- 3 9
AT-54
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
Judgement of Line Pressure Test
ROAD TEST
Description
The road test inspects overall performance of the A/T and analyzes possible malfunction causes.
The road test is carried out in the following three stages.
1. Check before engine is started. Refer to AT- 5 5
.
2. Check at idle. Refer to AT- 5 5
.
3. Cruise test
Inspect all the items from Part 1 to Part 3. Refer to AT- 5 6 , AT- 5 8 , AT- 5 9 .
Before beginning the road test, check the test procedure and inspection items.
Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
Judgement Possible cause
Idle speed Low for all positions
(P, R, N, D)
Possible causes include malfunctions in the pressure supply system and low oil pump output.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer
oil pump pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
High Possible causes include a sensor malfunction or malfunction in the line pressure adjustment func-
tion.
For example
Accelerator pedal position signal malfunction
ATF temperature sensor malfunction
Line pressure solenoid malfunction (sticking in “
OFF” state, filter clog, cut line)
Pressure regulator valve or plug sticking
Stall speed Oil pressure does
not rise higher than
the oil pressure for
idle.
Possible causes include a sensor malfunction or malfunction in the pressure adjustment function.
For example
Accelerator pedal position signal malfunction
TCM breakdown
Line pressure solenoid malfunction (shorting, sticking in
“ ON ” state)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
The pressure rises,
but does not enter
the standard posi-
tion. Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
Accelerator pedal position signal malfunction
Line pressure solenoid malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
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Symptom ChartECS00CEN
The diagnostics item numbers show the sequence for inspection. Inspect in order from item 1.
Overhaul and inspect inside the A/T only if A/T fluid condition is NG. Refer to AT- 5 1 , "A/T FLUID
CHECK" .
No. Items Symptom Condition Diagnostic ItemReference
page
1
Shift
Shock Large shock. (
“N ” → “
D ” position)
Refer to AT-182,
"Large Shock (“N” to
“D” Position)" . ON vehicle 1. Engine idle speed
EC-76
2. Engine speed signalAT- 11 6
3. Accelerator pedal position sensorAT-124
4. Control cable adjustmentAT-227
5. ATF temperature sensorAT-127
6. ATF pressure switch 1 and front brake solenoid valveAT-159,
AT-143
7. CAN communication line AT- 9 6
8. Fluid level and stateAT- 5 1
9. Line pressure testAT- 5 2
10. Control valve with TCMAT-230
OFF vehicle11. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT- 1 7 , AT- 1 8
.) AT-264
2Shock is too large
when changing D1 →
D
2 . ON vehicle1. Accelerator pedal position sensor
AT-124
2. Control cable adjustmentAT-227
3. ATF pressure switch 5 and direct clutch solenoid valveAT-163,
AT-147
4. CAN communication line AT- 9 6
5. Engine speed signalAT- 11 6
6. Turbine revolution sensorAT-109
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 111,
AT-132
8. Fluid level and state AT- 5 1
9. Control valve with TCMAT-230
OFF vehicle 10. Direct clutch AT-298
3Shock is too large
when changing D2 →
D
3 . ON vehicle1. Accelerator pedal position sensor
AT-124
2. Control cable adjustmentAT-227
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valveAT-165,
AT-151
4. CAN communication line AT- 9 6
5. Engine speed signalAT- 11 6
6. Turbine revolution sensorAT-109
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 111,
AT-132
8. Fluid level and state AT- 5 1
9. Control valve with TCMAT-230
OFF vehicle 10. High and low reverse clutch AT-296