2006
QUICK REFERENCE CHART: QX56
Front Disc Brake - Repair LimitsELS001QU
Rear Disc Brake - Repair LimitsELS001QU
Brake PedalELS001QV
Unit: mm (in)
Refill CapacitiesELS001QW
Brake modelCLZ31VCAD41VA
Brake pad Standard thickness (new)
11.88 mm (0.468 in)12 mm (0.47 in)
Repair limit thickness 1.0 mm (0.039 in)1.0 mm (0.039 in)
Disc rotor Standard thickness (new)
26.0 mm (1.024 in) 30.0 mm (1.181 in)
Repair limit thickness 24.5 mm (0.965 in) 28.5 mm (1.122 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with it attached to the vehicle) 0.03 mm (0.001 in)
Brake model AD14VE
Brake pad Standard thickness (new)
12.13 mm (0.478 in)
Repair limit thickness 1.0 mm (0.039 in)
Disc rotor Standard thickness (new)
14.0 mm (0.551 in)
Repair limit thickness 12.0 mm (0.472 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with it attached to the vehicle) 0.05 mm (0.002 in)
Brake pedal height (from dash panel top surface) 182.3 − 192.3 (7.18 − 7.57)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb) with engine running] More than 90.3 (3.55)
Clearance between stopper rubber and the threaded end of stop lamp switch 0.74 − 1.96 (0.029 − 0.077)
Pedal play 3 − 11 (0.12 − 0.43)
Description Capacity (Approximate)
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal
Engine oil
(drain and refill) With oil filter change
6.2 6 1/2 qt 5 1/2 qt
Without oil filter change 5.9 6 1/4 qt 5 1/4 qt
Dry engine (engine overhaul) 7.6 8 qt
6 3/4 qt
Cooling system With reservoir at MAX level
14.4 3 3/4 gal 3 1/8 gal
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt
Front final drive oil 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 2 1/8 pt 1 3/4 pt
Windshield washer fluid 4.5 1 1/4 gal 1 gal
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system lubricants 290 m9.8 fl oz 10.2 fl oz
DESCRIPTIONACS-7
[ICC]
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Revision: November 2009 2006 QX56
Components DescriptionEKS00BLI
CAN CommunicationEKS00BLJ
SYSTEM DESCRIPTION
Refer to LAN-26, "CAN COMMUNICATION" .
Switch OperationEKS00BLK
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
Component Vehicle-to-vehicle
distance control mode Conventional
(fixed speed)
cruise control mode Brake assist
(with preview brake) Description
ICC unit ××× Controls vehicle speed through ECM via CAN
communication.
ICC sensor ×× Irradiate laser beam, and receives reflected
laser beam to measure distance from preceding
vehicle.
ECM ××× Transmits throttle position signal and ICC steer-
ing switch signal to ICC unit.
ABS actuator and electric
unit (control unit) ××× Transmits wheel speed signal to ICC unit.
Operates brake booster based on CAN commu-
nication.
Brake pressure sensor ×× Detects fluid pressure in master cylinder.
Brake booster ×× Adjusts brake fluid pressure based on command
from ABS actuator and electric unit (control
unit).
BCM × Transmit front wiper request signal to ICC unit.
TCM ×× Transmits gear position signal and output shaft
revolution signal to ICC unit.
No.
Switch name Description
1 ACCEL/RES switch Resumes set speed or increases speed incrementally.
2 COAST/SET switch Sets desired cruise speed, reduces speed incrementally.
3 ON/OFF switch Master switch to activate the system.
SKIA5973E
BR-12
BRAKE PIPING AND HOSE
Revision: November 20092006 QX56
BRAKE PIPING AND HOSEPFP:46210
Hydraulic CircuitEFS004W5
CAUTION:
All hoses and tubes must be free from excessive bending, twisting and pulling.
Make sure there is no interference with other parts when turning steering both clockwise and
counterclockwise.
The brake piping is an important safety part. If a brake fluid leak is detected, always disassemble
the parts. Replace applicable part with a new one, if necessary.
Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
Do not bend or twist brake hose sharply, or strongly pull it.
When removing components, cover connections so that no dirt, dust, or other foreign matter gets
in.
Refill with new brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Do not reuse drained brake fluid.
Removal and Installation of Front Brake Hose EFS004W6
REMOVAL
1. Drain brake fluid. Refer to BR-10, "Drain and Refill" .
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove lock plate and brake hose from bracket.
4. Remove union bolt and then remove brake hose from cylinder body.
1. Actuator 2. Master cylinder 3. Brake booster
4. Connector
WFIA0278E
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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BRC
Revision: November 2009 2006 QX56VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Brake System ............................. ..... 3
Precautions When Using CONSULT-II ................ ..... 3
CHECK POINTS FOR USING CONSULT-II .... ..... 3
Precautions for Brake Control ............................. ..... 4
Precautions for CAN System .............................. ..... 4
PREPARATION ...................................................... ..... 6
Special Service Tool ............................................ ..... 6
Commercial Service Tools ................................... ..... 6
SYSTEM DESCRIPTION ............................................ 7 System Components ........................................... ..... 7
ABS Function ........................................................... 8
EBD Function ...................................................... ..... 8
TCS Function ...................................................... ..... 8
VDC Function ...................................................... ..... 8
Fail-Safe Function .................................................... 8 ABS/EBD SYSTEM .......................................... ..... 9
VDC/TCS SYSTEM .......................................... ..... 9
ACTIVE BOOSTER .......................................... ..... 9
Hydraulic Circuit Diagram ................................... ..... 9
CAN COMMUNICATION ....................................... ... 10
System Description ............................................. ... 10
TROUBLE DIAGNOSIS ......................................... ....11
How to Perform Trouble Diagnoses for Quick and
Accurate Repair .................................................. .... 11
INTRODUCTION .............................................. .... 11
WORK FLOW ................................................... ... 12
CLARIFY CONCERN ....................................... ... 13
EXAMPLE OF DIAGNOSIS SHEET ................ ... 13
Component Parts and Harness Connector Location ... 14
Schematic ........................................................... ... 15
Wiring Diagram — VDC — .................................. ... 16
Basic Inspection .................................................. ... 23
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION .............................. ... 23
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ..........................
... 23
ABS WARNING LAMP, SLIP INDICATOR LAMP
AND VDC OFF INDICATOR LAMP INSPECTION ... 23
Warning Lamp and Indicator Timing .................... ... 24
Control Unit Input/Output Signal Standard .......... ... 24
REFERENCE VALUE FROM CONSULT-II ...... ... 24
CONSULT-II Function (ABS) ............................... ... 28
CONSULT-II BASIC OPERATION PROCEDURE ... 28
SELF-DIAGNOSIS ........................................... ... 29
DATA MONITOR .............................................. ... 32
ACTIVE TEST ..................................................... 35
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ..................................................................... ... 38
Wheel Sensor System Inspection ........................ ... 38
Engine System Inspection ................................... ... 39
ABS/TCS/VDC Control Unit Inspection ............... ... 40
Steering Angle Sensor System ............................ ... 40
Yaw Rate/Side/Decel G Sensor System Inspection ... 41
Solenoid and VDC Change-Over Valve System
Inspection ............................................................ ... 43
Actuator Motor, Motor Relay, and Circuit Inspection ... 44
Stop Lamp Switch System Inspection ................. ... 45
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection ............................................. ... 46
Brake Fluid Level Switch System Inspection ....... ... 47
Active Booster System Inspection ....................... ... 48
Delta Stroke Sensor System Inspection .............. ... 49
Pressure Sensor System Inspection ................... ... 51
Steering Angle Sensor Safe Mode Inspection ..... ... 53
CAN Communication System Inspection ............. ... 54
ICC System Inspection ........................................ ... 54
Inspection For Self-diagnosis Result "ST ANG SEN
SIGNAL" .............................................................. ... 55
Inspection For Self-diagnosis Result "DECEL G
SEN SET" ............................................................ ... 55
VDC OFF Indicator lamp Does Not Illuminate ..... ... 56
Component Inspection ......................................... ... 56
VDC OFF SWITCH .......................................... ... 56
BRC-4
[VDC/TCS/ABS]
PRECAUTIONS
Revision: November 20092006 QX56
If NO, GO TO 5.
2. Is there any indication other than indications relating to CAN communication system in the self-diagnosis results?
If YES, GO TO 3.
If NO, GO TO 4.
3. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection.
4. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica- tion. Therefor, erase the self-diagnosis results.
5. Diagnose CAN communication system. Refer to BRC-10, "
CAN COMMUNICATION" .
Precautions for Brake ControlEFS004X6
During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnosis. Besides electrical system inspection, check booster operation, brake fluid level, and fluid leaks.
If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.
If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.
If the following components are replaced with non-genuine components or modified, the VDC OFF indica-
tor lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine
(muffler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).
Driving with broken or excessively worn suspension components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.
When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP
indicator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the
engine.
Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side G sensor to indicate a problem. This is not a problem if normal operation can be resumed after
restarting the engine.
Precautions for CAN SystemEFS004X7
Do not apply voltage of 7.0V or higher to terminal to be measured.
Maximum open terminal voltage of tester in use must be less than 7.0V.
Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable.
BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: November 20092006 QX56
ABS FunctionEFS004XC
The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
obstacles.
If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
The electrical system can be diagnosed using CONSULT-II.
During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
EBD FunctionEFS004XD
Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure
which results in reduced rear wheel slippage.
If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
ative, and the ABS warning lamp and BRAKE warning lamp are turned on.
The electrical system can be diagnosed using CONSULT-II.
During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
TCS FunctionEFS004XE
Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs
from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure
control and engine fuel cut are activated while the throttle value is restricted to reduce the engine torque
and decrease the amount of wheel spin. In addition, the throttle opening is controlled to achieve the opti-
mum engine torque.
Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum trac-
tion has the highest priority during TCS operation.
TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden trans-
mission shifts or when the vehicle is driven on a road with a varying surface friction coefficient.
The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC FunctionEFS004XF
In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor and front and rear pressure sensors, and the vehicle's driving status
(amount of under steering/over steering) is determined using inputs from the yaw rate sensor/side G sen-
sor, wheel speed sensors, etc. and this information is used to improve vehicle stability by controlling the
braking and engine torque application to the wheels.
The SLIP indicator lamp flashes to inform the driver of VDC operation.
During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may
be heard. This is normal.
The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or on a steep slope. In this case, restart the engine on a normal road and if the ABS
warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Fail-Safe FunctionEFS004XG
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system.
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)BRC-67
[VDC/TCS/ABS]
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Revision: November 2009 2006 QX56
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
To install, use a flare nut wrench (commercial service tool). Tighten brake tubes to specification when install-
ing. Refer to BR-12, "
Hydraulic Circuit" .
After installation of the ABS actuator and electric unit (control unit), refill the brake system with new brake
fluid. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" . Then bleed the air from the sys-
tem. Refer to BR-11, "
Bleeding Brake System" .
CAUTION:
Never reuse drained brake fluid.
Adjust the steering angle sensor. Refer to BRC-62, "Adjustment of Steering Angle Sensor Neu-
tral Position" .
Calibrate the yaw rate/side/decel G sensor. Refer to BRC-62, "Calibration of Decel G Sensor" .
EC-134Revision: November 2009
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
2006 QX56
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionUBS00L0F
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC) ” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC) ” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionUBS00L0G
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30 °C (68 - 86 °F)
Engine coolant temperature: 75 - 95 °C (167 - 203 °F)
Engine speed: Idle
Transmission: Warmed-up
–After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60 °C (140 °F).
Electrical load: Not applied
–Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureUBS00L0H
NOTE:
Perform “DATA MONITOR (SPEC) ” mode in maximum scale display.
1. Perform EC-71, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL ”, “A/F ALPHA-B1 ”, “A/F ALPHA-B2 ”
and “MAS A/F SE-B1 ” in “DATA MONITOR (SPEC) ” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-135, "
Diagnostic Procedure" .
SEF601Z