FL-4Revision: November 2009
FUEL SYSTEM
2006 QX56
FUEL SYSTEMPFP:17503
Checking Fuel LinesEBS00M3Q
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionsEBS00M3R
WARNING:
When replacing fuel line parts, be sure to observe the following.
Put a “CAUTION: INFLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
–Release fuel pressure from the fuel lines. Refer to EC-80, "FUEL PRESSURE RELEASE" .
–Disconnect the battery negative terminal.
Always replace O-rings and clamps with new ones.
Do not kink or twist hoses when they are being installed.
Do not tighten hose clamps excessively to avoid damaging
hoses.
Tighten high-pressure rubber hose clamp so that clamp
end is 3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Check that the screw does not contact adjacent parts.
SMA803A
MMA104A
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYFL-7
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Revision: November 2009 2006 QX56
d. Disconnect the fuel filler hose from the fuel filler pipe.
e. Insert a suitable hose into the fuel tank through the fuel filler hose to drain the fuel from the fuel tank.
As a guide, the fuel level reaches the fuel gauge position as shown, or less, when approximately 14
liters (3 3/4 US gal, 3 1/8 Imp gal) of fuel are drained from the fuel tank.
3. Release the fuel pressure from the fuel lines. Refer to EC-80, "
FUEL PRESSURE RELEASE" .
4. Disconnect the battery negative terminal.
5. Remove the second row LH seat and the third row LH seat. Refer to SE-98, "
Second Row Outboard"
(second row), SE-105, "LH Side Seat" (third row).
6. Remove the second and third row rear seat belt buckles mounted on the floor. Refer to SB-3, "
SEAT
BELTS" .
7. Remove the LH center pillar trim, the LH rear trim panel, and the LH rear side door kick plate and weather stripping. Refer to EI-35, "
BODY SIDE TRIM" .
8. Remove the second row rear center console and base, if equipped. Refer to EI-37, "
FLOOR TRIM" .
9. Reposition the floor carpet out of the way to access the inspection hole cover, located under the center LH rear seat.
10. Remove the inspection hole cover by turning the retainers 90 °
degrees clockwise.
Remove the O-ring.
11. Disconnect the fuel level sensor, fuel filter, and fuel pump assembly electrical connector, the EVAP hose, and the fuel feed
hose.
LBIA0386E
LBIA0382E
LBIA0383E
FL-8Revision: November 2009
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
2006 QX56
Disconnect the quick connector as follows:
Hold the sides of the connector, push in tabs and pull out the
tube.
If the connector and the tube are stuck together, push and pull
several times until they start to move. Then disconnect them
by pulling.
CAUTION:
The quick connector can be disconnected when the tabs
are completely depressed. Do not twist the quick connec-
tor more than necessary.
Do not use any tools to disconnect the quick connector.
Keep the resin tube away from heat. Be especially careful
when welding near the tube.
Prevent any acid liquids such as battery electrolyte, from
getting on the resin tube.
Do not bend or twist the resin tube during connection.
Do not remove the remaining retainer on the hard tube (or
the equivalent) except when the resin tube or the retainer
is replaced.
When the resin tube or hard tube, or the equivalent, is
replaced, also replace the retainer with a new one (white
colored retainer).
To keep the quick connector clean and to avoid damage
and contamination from foreign materials, cover the
quick connector with plastic bags or suitable material as
shown.
SFE562A
PBIC1268E
PBIC0163E
FUEL TANKFL-11
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Revision: November 2009 2006 QX56
REMOVAL
WARNING:
Follow the “General Precautions” before working on the fuel system. Refer to FL-4, "
General Precau-
tions" .
1. Drain the fuel from the fuel tank, if necessary.
Position the vehicle so it is level.
2. Remove the fuel filler cap to release the pressure from inside the fuel tank.
3. Check the fuel level on level gauge. If the fuel gauge indicates more than the level as shown (full or almost full), drain the fuel
from the fuel tank until the fuel gauge indicates the level as
shown, or less.
If the fuel pump does not operate, use the following procedure
to drain the fuel to the specified level after disconnecting the
fuel filler hose from the fuel filler pipe.
a. Insert a suitable hose of less than 15 mm (0.59 in) diameter into the fuel filler pipe through the fuel filler opening to drain the fuel
from fuel filler pipe.
b. Insert a suitable hose into the fuel tank through the fuel filler hose to drain the fuel from the fuel tank.
As a guide, the fuel level reaches the fuel gauge position as shown, or less, when approximately 14
liters (3 3/4 US gal, 3 1/8 Imp gal) of fuel are drained from the fuel tank.
4. Remove the LH rear wheel and tire. Refer to WT-7, "
Rotation" .
5. Remove the four clips and remove the rear fender protector, front.
6. Disconnect the fuel filler hose from the fuel filler pipe and dis- connect the vent hose quick connector.
7. Release the fuel pressure from the fuel lines. Refer to EC-80, "
FUEL PRESSURE RELEASE" .
8. Disconnect the battery negative terminal.
9. Remove the second row LH seat and the third row LH seat. Refer to SE-98, "
Second Row Outboard"
(second row), SE-105, "LH Side Seat" (third row).
10. Remove the second and third row rear seat belt buckles mounted on the floor. Refer to SB-3, "
SEAT
BELTS" .
11. Remove the LH center pillar trim, the LH rear trim panel, and the LH rear side door kick plate and weather stripping. Refer to EI-35, "
BODY SIDE TRIM" .
12. Remove the second row rear center console and base. Refer to EI-37, "
FLOOR TRIM" .
13. Reposition the floor carpet out of the way to access the inspection hole cover, located under the center LH rear seat.
10. Fuel filler hose 11. Fuel filler pipe 12. Fuel filler cup
13. Fuel filler hose grommet 14. Fuel filler cap 15. Fuel tank shield
WBIA0390E
LBIA0386E
FUEL TANKFL-13
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CAUTION:
The quick connector can be disconnected when the tabs
are completely depressed. Do not twist the quick connec-
tor more than necessary.
Do not use any tools to disconnect the quick connector.
Keep the resin tube away from heat. Be especially careful
when welding near the tube.
Prevent any acid liquids such as battery electrolyte, from
getting on the resin tube.
Do not bend or twist the resin tube during connection.
Do not remove the remaining retainer on the hard tube (or
the equivalent) except when the resin tube or the retainer
is replaced.
When the resin tube or hard tube, or the equivalent, is
replaced, also replace the retainer with a new one (white
colored retainer).
To keep the quick connector clean and to avoid damage
and contamination from foreign materials, cover the
quick connector with plastic bags or suitable material as
shown.
16. Remove the four bolts and remove the fuel tank shield.
17. Remove the propeller shaft. Refer to PR-8, "
REAR PROPELLER SHAFT" .
18. Disconnect fuel filler hose, and vent hose at the fuel tank side.
19. Remove the fuel tank strap bolts while supporting the fuel tank with a suitable lift jack.
20. Disconnect the EVAP hose from the molded clip in the top of the fuel tank while lowering the fuel tank.
21. Lower the fuel tank using a suitable lift jack and remove it.
PBIC1268E
PBIC0163E
LBIA0387E
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION
Revision: November 2009
2006 QX56
PRECAUTIONS .....................................................
..... 3
Description .......................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ............................................................ ..... 3
General Precautions ........................................... ..... 4
Precautions for Three Way Catalyst .................... ..... 5
Precautions for Fuel (Unleaded Premium Gasoline
Required) ............................................................ ..... 5
Precautions for Multiport Fuel Injection System or
Engine Control System ....................................... ..... 6
Precautions for Hoses .............................................. 6 HOSE REMOVAL AND INSTALLATION .......... ..... 6
HOSE CLAMPING ................................................ 6
Precautions for Engine Oils ................................. ..... 7
HEALTH PROTECTION PRECAUTIONS ........ ..... 7
Precautions for Air Conditioning .......................... ..... 7
HOW TO USE THIS MANUAL .............................. ..... 8
Description .......................................................... ..... 8
Terms .................................................................. ..... 8
Units .................................................................... ..... 8
Contents .............................................................. ..... 8
Relation between Illustrations and Descriptions . ..... 9
Components ........................................................ ..... 9
SYMBOLS ........................................................ ... 10
How to Follow Trouble Diagnoses ....................... ... 10
DESCRIPTION ................................................. .... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................ ... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION .................................... ... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................ ... 14
How to Read Wiring Diagrams ............................ ... 16
CONNECTOR SYMBOLS ................................ ... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - ...... ... 17DESCRIPTION .................................................
... 18
Abbreviations ....................................................... ... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ...................................................................... ... 25
How to Check Terminal ........................................ ... 25
CONNECTOR AND TERMINAL PIN KIT ......... ... 25
HOW TO PROBE CONNECTORS ................... ... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................ ... 28
WORK FLOW ................................................... ... 28
INCIDENT SIMULATION TESTS ..................... ... 28
CIRCUIT INSPECTION .................................... ... 31
Control Units and Electrical Parts ........................ ... 36
PRECAUTIONS ............................................... ... 36
SMJ INSTALLATION ........................................ ... 37
CONSULT-II CHECKING SYSTEM ....................... ... 38
Description ........................................................... ... 38
Function and System Application ........................ ... 38
Nickel Metal Hydride Battery Replacement ......... ... 39
Checking Equipment ........................................... ... 39
CONSULT-II Start Procedure ............................... ... 39
CONSULT-II Data Link Connector (DLC) Circuit . ... 40
INSPECTION PROCEDURE ........................... ... 40
LIFTING POINT ...................................................... ... 41
Pantograph Jack .................................................. ... 41
Garage Jack and Safety Stand ............................ ... 41
2-Pole Lift ............................................................ ... 42
TOW TRUCK TOWING .......................................... ... 43
Tow Truck Towing ................................................... 43 2WD MODELS .................................................... 43
4WD MODELS .................................................... 44
Vehicle Recovery (Freeing a stuck vehicle) ......... ... 44
TIGHTENING TORQUE OF STANDARD BOLTS . ... 45
Tightening Torque Table ...................................... ... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................ ... 46
Recommended Chemical Products and Sealants ... 46
IDENTIFICATION INFORMATION ......................... ... 47
Model Variation .................................................... ... 47
Identification Number ........................................... ... 48
GI-4
PRECAUTIONS
Revision: November 20092006 QX56
General PrecautionsEAS001F7
Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any flam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or other enclosed area, be sure to
properly ventilate the area before working with hazardous mate-
rials.
Do not smoke while working on the vehicle.
Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.
When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
Battery posts, terminals and related accessories contain lead
and lead compounds. Wash hands after handling.
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
SGI285
SGI231
SEF289H
SGI233
GI-6
PRECAUTIONS
Revision: November 20092006 QX56
(i.e. Flexible Fuel Vehicle - FFV models). Using a fuel other than that specified could adversely affect
the emission control devices and systems, and could also affect the warranty coverage validity.
Precautions for Multiport Fuel Injection System or Engine Control SystemEAS001FA
Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for HosesEAS001FB
HOSE REMOVAL AND INSTALLATION
To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
To reinstall the rubber hose securely, make sure of hose inser-
tion length and clamp orientation. (If tube is equipped with hose
stopper, insert rubber hose into tube until it butts up against
hose stopper.)
HOSE CLAMPING
If old rubber hose is re-used, install hose clamp in its original
position (at the indentation where the old clamp was). If there is
a trace of tube bulging left on the old rubber hose, align rubber
hose at that position.
Discard old clamps; replace with new ones.
SGI787
SMA019D
SMA020D
SMA021D