LU-30
[VK45DE]
OIL PUMP
Revision: 2006 January2006 M35/M45
OIL PUMPPFP:15010
ComponentsNBS004QF
Removal and InstallationNBS004QG
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-244, "ENGINE ASSEMBLY" .
2. Remove front cover. Refer to EM-203, "
TIMING CHAIN" .
3. Remove oil pump drive spacer.
Set bolts in the two bolt holes [M6 pitch 1.0 mm (0.04 in)] on
the front surface. Using suitable puller, pull oil pump drive
spacer off from crankshaft.
NOTE:
The dimension between the centers of the two bolt holes is 33
mm (1.30 in).
In the figure, a commercial steering puller is used.
4. Remove oil pump.
INSTALLATION
1. Install the oil pump.
2. Install oil pump drive spacer as follows:
a. Insert oil pump drive spacer according to the directions of crank-
shaft key and the two flat surfaces of oil pump inner rotor.
If the positional relationship does not allow the insertion,
rotate oil pump inner rotor with a finger to allow spacer.
b. After confirming that the position of each part is in correct condi-
tion to allow for spacer, force fit spacer by lightly tapping with
plastic hammer until it contacts and does not go further.
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Oil pump drive spacer 6. Regulator valve
7. Regulator valve spring 8. Regulator valve plug
PBIC1592E
PBIC0054E
PBIC0058E
PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
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POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ...................... 3
Schematic ................................................................ 3
Wiring Diagram — POWER — ................................. 5
BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ................................................ 5
ACCESSORY POWER SUPPLY — IGNITION
SW. IN “ACC” OR “ON” ........................................ 11
IGNITION POWER SUPPLY — IGNITION SW.
IN “ON” AND/OR “START” .................................. 12
Fuse ....................................................................... 17
Fusible Link ............................................................ 17
Circuit Breaker ....................................................... 17
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 18
System Description ................................................ 18
SYSTEMS CONTROLLED BY IPDM E/R ........... 18
CAN COMMUNICATION LINE CONTROL ......... 18
IPDM E/R STATUS CONTROL ........................... 19
CAN Communication System Description .............. 19
CAN Communication Unit ...................................... 19
Function of Detecting Ignition Relay Malfunction ... 19
CONSULT-II Function (IPDM E/R) ......................... 20
CONSULT-II BASIC OPERATION ....................... 20
SELF-DIAG RESULTS ........................................ 21
DATA MONITOR ................................................. 22
CAN DIAG SUPPORT MNTR ............................. 23
ACTIVE TEST ..................................................... 23
Auto Active Test ..................................................... 24
DESCRIPTION .................................................... 24
OPERATION PROCEDURE ............................... 24
INSPECTION IN AUTO ACTIVE TEST MODE ... 25
Schematic .............................................................. 28
IPDM E/R Terminal Arrangement ........................... 29
Check IPDM E/R Power Supply and Ground Circuit ... 30
Inspection with CONSULT-II (Self-Diagnosis) ........ 31
Removal and Installation of IPDM E/R ................... 31
REMOVAL ........................................................
... 31
INSTALLATION ................................................... 32
PDU (POWER DISTRIBUTION UNIT) ...................... 33
Component Parts and Harness Connector Location ... 33System Description ................................................. 33
PUSH-BUTTON IGNITION SWITCH OPERAT-
ING PROCEDURE .............................................. 33
Wiring Diagram — PDU — ..................................... 35
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 37
Terminals and Reference Value for PDU ................ 38
Work Flow ............................................................... 38
Trouble Diagnosis Symptom Chart ......................... 39
Check CAN Communication System ...................... 39
Check PDU Power Supply and Ground Circuit ...... 40
Check Push-Button Ignition Switch (Ignition Switch)
System .................................................................... 40
Check Push-Button Ignition Switch (Indicator Cir-
cuit) System ............................................................ 42
PDU Communication Circuit System 1 ................... 43
PDU Communication Circuit System 2 ................... 44
Removal and Installation of PDU ............................ 45
REMOVAL ........................................................
... 45
INSTALLATION ................................................... 45
GROUND ................................................................... 46
Ground Distribution ................................................. 46
MAIN HARNESS ................................................. 46
ENGINE ROOM HARNESS ................................ 51
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 55
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 56
BODY HARNESS ................................................ 57
BODY NO. 2 HARNESS ..................................... 62
HARNESS ................................................................. 63
Harness Layout ...................................................... 63
HOW TO READ HARNESS LAYOUT ................. 63
OUTLINE ............................................................. 64
MAIN HARNESS ................................................. 65
NAVIGATION SUB-HARNESS & A/C HARNESS ... 70
ENGINE ROOM HARNESS ................................ 71
ENGINE CONTROL HARNESS (VQ ENGINE) ... 78
ENGINE CONTROL HARNESS (VK ENGINE) ... 81
BODY HARNESS ................................................ 84
PDU (POWER DISTRIBUTION UNIT)
PG-33
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Revision: 2006 January2006 M35/M45
PDU (POWER DISTRIBUTION UNIT)PFP:285F1
Component Parts and Harness Connector LocationNKS004ED
System DescriptionNKS004EE
PDU (Power Distribution Unit) is the unit that executes the power distribution with the control signal from
the Intelligent Key unit, instead of the mechanical power supply mechanism by conventional key cylinder.
The push-button ignition switch is operable when the Intelligent Key is within the detention area of the
interior antenna or is inserted to the key slot.
The push-button ignition switch operation is input to the Intelligent Key unit as a request signal. Then, the
Intelligent Key unit processes the request signal and orders the PDU to switch into the appropriate power
supply position.
NOTE:
The prerequisite for starting the engine varies by the state of brake pedal, A/T selector lever, and vehicle
speed.
PDU distributes power to each power supply circuit according to the request signal received.
The power supply position can be confirmed by illumination of the indicators in the upper surroundings of
the push-button ignition switch.
PUSH-BUTTON IGNITION SWITCH OPERATING PROCEDURE
The power supply position switching operation can be performed by the following operation.
NOTE:
When an Intelligent Key is within the detection area of inside antenna and when it is inserted to the key
slot, it is equivalent to the operations below.
When starting the engine, the Intelligent Key unit monitors the engine start conditions (brake pedal operat-
ing condition, A/T selector lever position, and vehicle speed).
Unless each start condition is fulfilled, the engine will not response regardless of how many times the
push-button ignition switch is pushed. At that time, illumination repeats the position in the order of LOCK
ACC ON LOCK.
PIIB6094E
PDU (POWER DISTRIBUTION UNIT)
PG-37
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Revision: 2006 January2006 M35/M45
Terminals and Reference Value for Intelligent Key UnitNKS004EG
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ColorItemCondition
Voltage (V)
Approx. Ignition
Switch
PositionOperation or Conditions
1 SB Power source (Fuse) LOCK — Battery voltage
3 Y IPDM E/R status signal —Engine starting (During Cranking) 5
Other than above 2
8WPush-button ignition
switch
(LOCK LED)LOCK Push-button ignition switch is in LOCK position 0
—Push-button ignition switch is in any position
(Except LOCK position)1.2
9LPush-button ignition
switch
(ACC LED)ACC Push-button ignition switch is in ACC position 0
—Push-button ignition switch is in any position
(Except ACC position)1.2
10 VPush-button ignition
switch
(ON LED)ON Push-button ignition switch is in ON position 0
—Push-button ignition switch is in any position
(Except ON position)1.2
20 B Ground — — 0
30 L/W Ignition switch (ACC) ACC — Battery voltage
31 GR Ignition switch (ON) ON — Battery voltage
34 R PDU feedback signal LOCKPush-button ignition switch is in LOCK state, 30 sec-
onds after all doors closed1
Other than above 0
36 W Ignition signal 2LOCK — Battery voltage
ACC — Battery voltage
ON — 0
37 P CAN-L — — —
38 L CAN-H — — —
39 BR/W Push switch —Depress push-button ignition switch 0
Unpress push-button ignition switch Battery voltage
40 B Ground — — 0
41 Y Power source (Fuse) LOCK — Battery voltage
42 P PDU wake up signal LOCKPush-button ignition switch is in LOCk state, 30 sec-
onds after all doors closedBattery voltage
Other than above 0
44 BR Ignition signal 1LOCK — Battery voltage
ACC — Battery voltage
ON — 0
45 SB ACC signalLOCK — Battery voltage
ACC — 0
ON — 0
56 B Ground — — 0
57 L Power source (Fuse) LOCK — Battery voltage
72 B Ground — — 0
PG-38
PDU (POWER DISTRIBUTION UNIT)
Revision: 2006 January2006 M35/M45
Terminals and Reference Value for PDUNKS004EH
Work FlowNKS004EI
1. Check the symptom and customer's requests.
2. Understand outline of system. Refer to PG-33, "
System Description" .
3. Confirm that Intelligent Key system operates normally.
Refer to BL-24, "
POWER DOOR LOCK SYSTEM" .
4. Repair or replace any malfunctioning parts.
Refer to PG-39, "
Trouble Diagnosis Symptom Chart" .
5. INSPECTION END
Te r m i -
nalWire
ColorItemCondition
Voltage (V)
Approx. Ignition
Switch
PositionOperation or Conditions
1 P PDU wake up signal LOCKPush-button ignition switch is in LOCK state, 30 sec-
onds after all doors closeBattery voltage
Other than above 0
4 BR Ignition signal 1LOCK — Battery voltage
ACC — Battery voltage
ON — 0
5 W Ignition signal 2LOCK — Battery voltage
ACC — Battery voltage
ON — 0
8 SB ACC signalLOCK — Battery voltage
ACC — 0
ON — 0
10 B Ground — — 0
11 Y IPDM E/R status signal —Engine starting (During Cranking) 5
Other than above 2
12 R PDU feedback signal LOCKPush-button ignition switch is in LOCK state, 30 sec-
onds after all doors close1
Other than above 0
14 SB Power source (Fuse) LOCK — Battery voltage
15 L Power source (F/L) LOCK — Battery voltage
16 W ACC power outputLOCK — 0
ACC — Battery voltage
ON — Battery voltage
17 G Power source (Fuse) LOCK — Battery voltage
18 BR ON power outputLOCK — 0
ACC — 0
ON — Battery voltage
PDU (POWER DISTRIBUTION UNIT)
PG-39
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Revision: 2006 January2006 M35/M45
Trouble Diagnosis Symptom ChartNKS004EJ
Before performing the diagnosis in the following table, check the contents of PG-38, "Work Flow" .
Check CAN Communication SystemNKS004EK
1. CHECK SELF-DIAGNOSTIC RESULTS
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
With CONSULT-II
Connect CONSULT-II, and turn ignition switch ON.
Touch “INTELLIGENT KEY” on “SELECT SYSTEM” screen.
Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
Check display content in self-diagnostic results.
OK or NG
NO DTC IS DETECTED>> INSPECTION END
CAN COMM [U1000]>> After printing “SELF-DIAGNOSIS RESULTS”, go to “CAN SYSTEM”, Refer to LAN-
7, "Precautions When Using CONSULT-II" .
CAN COMM2 [U1010]>> Replace Intelligent Key unit.
Symptom Suspect Systems Refer to
Even if the push-button ignition switch is pressed, the
power supply position and the push-button ignition switch
position indicator does not response.1. Check push-button ignition switch (ignition switch)
systemPG-40
2. Replace Intelligent Key unitBL-125
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual power supply is not input.1. Check PDU power supply and ground circuit systemPG-40
2. Check PDU communication circuit system 1PG-43
3. Replace PDUPG-45
The push-button ignition switch position indicator turns
on synchronizing with the push-button ignition switch
operation. But the actual ON power supply is not input.
(ACC power supply input is normal.)1. Check PDU communication circuit system 2PG-44
2. Replace PDUPG-45
The power supply changing operation is normal. But the
push-button ignition switch position indicator does not
turn on.1. Check push-button ignition switch (indicator circuit)
systemPG-42
2. Replace Intelligent Key unitBL-125
CONSULT-II display item DTC code
NO DTC IS DETECTED —
CAN COMM U1000
CAN COMM2 U1010
PG-40
PDU (POWER DISTRIBUTION UNIT)
Revision: 2006 January2006 M35/M45
Check PDU Power Supply and Ground CircuitNKS004EL
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect PDU connector.
3. Check voltage between PDU harness connector and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace PDU power supply circuit.
2. CHECK GROUND CIRCUIT
Check continuity between PDU harness connector and ground.
OK or NG
OK >> Power supply and ground circuits are OK.
NG >> Repair or replace the PDU ground circuit.
Check Push-Button Ignition Switch (Ignition Switch) SystemNKS004EM
1. CHECK PUSH-BUTTON IGNITION SWITCH
1. Turn ignition switch OFF.
2. Disconnect Intelligent Key unit connector.
3. Check continuity between Intelligent Key unit harness connector
and ground.
OK or NG
OK >> Push-button ignition switch system is OK.
NG >> GO TO 2.
PDU connectorTerminal
Voltage (V)
(Approx.)
(+) (-)
M3114
Ground Battery voltage 15
17
PIIB6115E
PDU connector Terminal Continuity
M30 10 Ground Yes
PIIB6116E
Intelligent
Key unit
connectorTerminal Condition Continuity
M32 39 GroundPush-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6117E
PDU (POWER DISTRIBUTION UNIT)
PG-41
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Revision: 2006 January2006 M35/M45
2. CHECK PUSH-BUTTON IGNITION SWITCH OPERATION
1. Turn ignition switch OFF.
2. Check continuity push-button ignition switch connector.
OK or NG
OK >> GO TO 3.
NG >> Replace push-button ignition switch.
3. CHECK PUSH-BUTTON IGNITION SWITCH GROUND CIRCUIT SYSTEM
Check continuity between push-button ignition switch harness con-
nector and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace push-button ignition switch ground cir-
cuit.
4. CHECK PUSH-BUTTON IGNITION SWITCH CIRCUIT
1. Disconnect Intelligent Key unit connector.
2. Check continuity between Intelligent Key unit harness connector and push-button switch harness connec-
tor.
3. Check continuity between push-button ignition switch harness
connector and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness between Intelligent Key unit and ignition switch.
Push-button
ignition
switch con-
nectorTerminal Condition Continuity
M27 1 4Push-button ignition
switch is pressedYe s
Push-button ignition
switch is releasedNo
PIIB6118E
Push-button ignition
switch connectorTerminal Continuity
M27 1Ground part of
push-button
ignition switchYe s
PIIB6120E
AB
Continuity Push-button
ignition switch
connectorTerminalIntelligent Key
unit connectorTerminal
M27 4 M32 39 Yes
Push-button ignition
switch connectorTerminal Continuity
M27 4 Ground No
PIIB6119E