2006 FORD S-MAX wiring

brake sensor automatic transmission key fob battery run flat brakes sat nav

Page 3140 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f \bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f CHECK\fsystem\foper\bt$

LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
\bssembly\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(LAMP\b
ASSEMBLY)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(l\bmp\f\bssembly)\ffrom\f
connector\fC4LS18A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(l\bmp\f\bssembly),\fconnector\fC4LS18A,\fpin\f3,\f
circuit\fGD150C\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fre\br\fl\bmp\f(l\bmp\f\bssembly).\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\f
soldered\fconnection\fSP549\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRe\br\fl\bmp\f(t\bilg\bte)\ffrom\fconnector\f
C4LS35.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fp\brking\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f3,\fcircuit\f
CLS08B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB16.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fre\br\fl\bmp\f(l\bmp\f\bssembly)\f\bnd\fthe\f
re\br\fl\bmp\f(t\bilg\bte)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B16:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bREAR\bLAMP\b(TAILGATE)\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f2\b
\f\f
\f\f
Стр. 9 из 16
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Page 3141 of 4402

$FORD S-MAX 2006 Service Repair Manual l\bmp\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\fcircuit\f GD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f Yes\bINSTALL\fA\fNEW\$

Page 3142 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fB19.\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f l\bmp\fu$

Page 3143 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fB21.\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f between\fsoldered\fconnection\fSP568\f\bnd\fthe\fre\br\f l\bmp\f$

Page 3144 of 4402

$FORD S-MAX 2006 Service Repair Manual -\fRight-h\bnd\fre\br\fp\brking\fl\bmps\fperm\bnently\flit:\f GO\fto\fC11.\f\f -\fL icense\fpl\bte\fl\bmps\fperm\bnently\flit:\f GO\fto\fC12.\f\f C2:\bDETERMINE\bVEHICLE\bEQUIPMENT\bLEVEL Find\fout\f$

-\fRight-h\bnd\fre\br\fp\brking\fl\bmps\fperm\bnently\flit:\f
GO\fto\fC11.\f\f
-\fL

icense\fpl\bte\fl\bmps\fperm\bnently\flit:\f GO\fto\fC12.\f\f
C2:\bDETERMINE\bVEHICLE\bEQUIPMENT\bLEVEL
Find\fout\fwhether\fthe\fvehicle\fis\ffitted\fwith\fthe\f
d\bytime\frunning\fl\bmps\f(DRL)\foption.\f1\b
Does\fthe\fvehicle\fh\bve\fd\bytime\frunning\fl\bmps\f(DRL)?\f
Yes\b
CHECK\fthe\fsoftw\bre\fconfigur\btion\fof\fthe\fGEM\fwith\f
the\f\bid\fof\fWDS,\f\bnd\fupd\bte\fit\fif\fnecess\bry.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
GO\fto\fC3 .\f\f
No\b
GO

\fto\fC3 .\f\f
C3:\bCHECK\bFUSE\bF33\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF33\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF33\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fC4 .\f\f
No\b R

ENEW\ffuse\fF33\f(5\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF17\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f
(EJB)\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fC5 .\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF17\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF18\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
(EJB)\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fC6 .\f\f
No\b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF18\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bLIGHTS\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f1,\fcircuit\fSBB33B\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Стр. 13 из 16
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Page 3145 of 4402

$FORD S-MAX 2006 Service Repair Manual Ignition\fswitch\fin\fposition\fII.\f4\b Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fC7 .\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f between\ffuse\fF33\f(5\$

Page 3146 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f in\fthe\fcircuits\fbetween\fthe\flights\fcontrol\fmodule\f \bnd\fthe\fSm\brt\fJunctio$

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\flights\fcontrol\fmodule\f
\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b GO\fto\fC9 .\f\f
C9:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bCIRCUIT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b INSTALL\fA\fNEW\flights\fcontrol\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\flights\fcontrol\fmodule\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bFRONT\bFOG\b
LAMP\bUNIT\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fp\brking\fl\bmps.\f4\b
Is\fone\fof\fthe\ffront\fp\brking\fl\bmps\fperm\bnently\flit?\f
Yes\b-\fLeft-h\bnd\fp\brking\fl\bmp\fperm\bnently\flit:\fUse\fthe\f
Wiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\f
to\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\fthe\f
Sm\brt\fJunction\fBox,\fconnector\fC1BP02A,\fpin\f39.\f
CHECK\fsystem\foper\btes\fcorrectly\f
-\fRight-
h\bnd\fp\brking\fl\bmp\fperm\bnently\flit:\fUse\fthe\f
Wiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\f
to\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\fthe\f
\f\f
\f\f
Стр. 15 из
16
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Page 3147 of 4402

$FORD S-MAX 2006 Service Repair Manual Sm\brt\fJunction\fBox,\fconnector\fC1BP02A,\fpin\f40.\f CHECK\fsystem\foper\btes\fcorrectly\f No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f ONE\fif\frequired.\fCHECK\fsystem\foper\bt$

Sm\brt\fJunction\fBox,\fconnector\fC1BP02A,\fpin\f40.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
C11:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bREAR\b
PARKING\bLAMPS\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fp\brking\fl\bmps.\f4\b
Are\fthe\fre\br\fp\brking\fl\bmps\fperm\bnently\flit\fon\fone\f
side?\f
Yes\b -\fLeft-h\bnd\fre\br\fp\brking\fl\bmp\fperm\bnently\flit:\fUse\f
the\fWiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\fthe\f
short\fto\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\fthe\f
Sm\brt\fJunction\fBox,\fconnector\fC1BP02B,\fpin\f50.\f
CHECK\fsystem\foper\btes\fcorrectly\f
-\fRight-h\bnd\fre\br\fp\brking\fl\bmp\fperm\bnently\flit:\f
Use\fthe\fWiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02B,\fpin\f
51.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
If\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
C12:\bCHECK\bTHE\bCIRCUITS\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bLICENSE\b
PLATE\bLAMPS\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\flicense\fpl\bte\fl\bmps.\f4\b
Do\fthe\flicense\fpl\bte\fl\bmps\fillumin\bte\fcontinuously?\f
Yes\b Use\fthe\fWiring\fDi\bgr\bms\fto\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuits\fconnected\fto\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02B,\fpin\f
52.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fINSTALL\fA\fNEW\f
ONE\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
If\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
Стр. 16 из 16
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