2006 FORD S-MAX wiring

length AUX CD player spare wheel seats steering wheel

Page 3148 of 4402

$FORD S-MAX 2006 Service Repair Manual Exterior\bLighti\fg\b-\bTrailer\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diag\fosis\ba\fd\bTesti\fg\b Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b i\f$

Exterior\bLighti\fg\b-\bTrailer\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fA\fnew\fgeneric\felectronic\fmodule\f(GEM)\f\blw\bys\fneeds\fto\fbe\fconfigured\f\bfter\f
inst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\f\bre\fre\bd\fout\fof\fthe\fmodule\fto\fbe\f
ch\bnged\fusing\fthe\fdi\bgnostic\funit\f\bnd\ftr\bnsferred\fto\fthe\fnew\fmodule.\f\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fthe\fdi\bgnostic\funit\fc\bn\f
communic\bte\fcorrectly.\f
NOTE:\fEnsure\fcorrect\feng\bgement\fof\fthe\fwiring\fh\brness\fconnectors.\f
NOTE:\fThe\fm\bximum\foutput\fvolt\bge\f\bt\fthe\ftr\biler\fsocket\fis\f13\fVolt.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\f
t
he\fgeneric\felectronic\fmodule\f(GEM)\fusing\fthe\fdi\bgnostic\funit\f\bnd\fRESOLVE\fthe\f
f\bult(s)\fdispl\byed\f\bccording\fto\fthe\ff\bult\fdescription.\fCHECK\fsystem\foper\btes\f
correctly\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
After\fchecking\for\frectifying\fthe\ff\bult(s)\f\bnd\ffinishing\fthe\fwork,\fREAD\fOUT\fthe\ff\bult\f
m
emory\fin\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fDELETE\f\bny\fs\bved\ff\bults.\fAfter\f
performing\f\b\fro\bd\ftest\f\bnd\fCHECKING\fthe\fsystem,\fREAD\fOUT\fthe\ff\bult\fmemories\f
\bg\bin.\f
Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Tr\biler\fsocket\f\f
Tr\biler\fL\bmps\f\f
Wiring\floom\f
DTCDe\fcriptionAction
\f
Стр. 1 из 14
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Page 3150 of 4402

$FORD S-MAX 2006 Service Repair Manual Pi\fpoi\ft\btest\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs urements.\f The\ftr\biler\fl\bmps\f\bre\fon\fcontinuouslyCircuit(s)\fin\fvehicle\f Circuit(s)\fin\ftr\biler\f Tr\$

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
The\ftr\biler\fl\bmps\f\bre\fon\fcontinuouslyCircuit(s)\fin\fvehicle\f
Circuit(s)\fin\ftr\biler\f
Tr\biler\fmodule\f(TRM)\f
Tr\biler\fsocket\f
*
*
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
PINPOINT\bTEST\bA\b:\bTRAILER\bLAMPS\bINOPERATIVE,\bLAMPS\bON\bVEHICLE\b
OK\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\ftr\biler\fl\bmps\f\bfter\fevery\fstep.\f2\b
APPLY\fthe\fbr\bkes.\f3\b
Switch\fon\fthe\fdipped\fbe\bm.\f4\b
SWITCH\fON\fthe\fre\br\ffog\fl\bmps.\f5\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f6\b
Switch\fon\fthe\fRIGHT-HAND\fTURN\fSIGNAL.\f7\b
ENGAGE\freverse\fge\br.\f8\b
Are\f\bll\ftr\biler\fl\bmps\finoper\btive?\f
Yes\b
GO\fto\fA2.\f\f
No\b -

\fBoth\ftr\biler\fstopl\bmps\finoper\btive:\f GO\fto\fA7.\f\f
-\fB

oth\ftr\biler\fre\br\fl\bmps\finoper\btive:\f GO\fto\fA17.\f\f
-\fT

r\biler\fre\br\ffog\fl\bmp\finoper\btive:\f GO\fto\fA11.\f\f
-\fB

oth\ftr\biler\fturn\fsign\bl\fl\bmps\finoper\btive:\f
INSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fTr\biler\fb\bckup\fl\bmp\finoper\btive:\f GO\fto\fA14.\f\f
-\fS

topl\bmps\ffunctioning\f\bnd\fcle\br\bnce\fl\bmps\f
perm\bnently\flit:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mo d

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
A2:\bCHECK\bGROUND\bCONNECTION\bOF\bTRAILER\bSOCKET\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f3,\fcircuit\fGD160A(B)\f
(BR/WH)\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA3.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\ftr\biler\fsocket\f\bnd\fground\fconnection\f
G4D151\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fnecess\bry\f
RENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
\f\f
Стр. 3 из 14
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Page 3151 of 4402

$FORD S-MAX 2006 Service Repair Manual A3:\bCHECK\bFUSE\bFA11\b(40\bA)\b(RJB)\b Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f2\b CHECK\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f3\b Is\fthe\ffuse\fin\forder?\f Ye$

A3:\bCHECK\bFUSE\bFA11\b(40\bA)\b(RJB)\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f2\b
CHECK\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f3\b
Is\fthe\ffuse\fin\forder?\f
Yes\bGO\fto\fA4.\f\f
No\b R

ENEW\ffuse\fFA11\f(40\fA)\f(RJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bFA11\b(40\bA)\b(RJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA11\f(40\fA)\f
(RJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA5.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fFA11\f(40\fA)\f(RJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bTRAILER\bMODULE\b(TRM)\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTRM,\fconnector\f
C4AT23-B,\fpin\f2,\fcircuit\fSBR11A\f(BU/RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA6.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\ffuse\fFA11\f(40\fA)\f(RJB)\f\bnd\fthe\fTRM.\f
CHECK\fsystem\foper\btes\fcorrectly\fINSTALL\fA\fNEW\f
RJB\fif\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bTRAILER\bMODULE\b(TRM)\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTRM,\f
connector\fC4AT23-C,\fpin\f4,\fcircuit\fGD152C\f
(BK/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
\f\f
Стр. 4 из 14
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Page 3152 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bINSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f correctly\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe$

Page 3153 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f correctly\fIf\fnecess\$

LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A9:\bCHECK\bCIRCUIT\bCAT19A\b(VT)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\bTHE\b
TRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f6,\fcircuit\fCAT19A\f(VT),\f
wiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fA10 .\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
A10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bTRAILER\b
MODULE\b(TRM)\bFOR\bOPEN\bCIRCUIT
NOTE:\fKeep\fthe\fbr\bke\fped\bl\fdepressed\fduring\fthe\ffollowing\fme\bsurement.\f
Disconnect\fTRM\ffrom\fconnector\fC4AT23-C.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
APPLY\fthe\fbr\bkes.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTRM,\fconnector\f
C4AT23-C,\fpin\f3,\fcircuit\fCLS44E\f(VT/BN),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
INSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP451\f\bnd\fthe\fTRM\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A11:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bREAR\bFOG\bLAMPS\b
SWITCHED\bON
Ignition\fswitch\fin\fposition\fII.\f1\b
Switch\fon\fthe\fREAR\fFOG\fLAMPS.\f2\b
Switch\fon\fthe\fdipped\fbe\bm.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f4\b
\f\f
\f\f
Стр. 6 из 14
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Page 3154 of 4402

$FORD S-MAX 2006 Service Repair Manual connector\fC4AT23-D,\fpin\f2,\fcircuit\fCAT07A\f(RD/YE)\f \bnd\fground.\f Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bContinue\ff\bult\ffinding\fon\fthe\ftr\biler.\f No\b GO\fto\fA12 .\f\f$

Page 3155 of 4402

$FORD S-MAX 2006 Service Repair Manual oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f socket.\fCHECK\fsystem\foper\btes\fcorrectly\f A14:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bREVERSING\bLAMPS\b SWITCHED\$

Page 3156 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f oper\btes\fcorrect$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
A17:\bCHECK\bCIRCUITS\bCAT11A/B\b(OG)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTRM,\f
connector\fC4AT23-A,\fpin\f12,\fcircuit\fCAT11A/B\f
(OG),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b INSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\fTRM,\fconnector\fC4AT23-
A,\fpin\f12\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fnecess\bry\f
RENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
PINPOINT\bTEST\bB\b:\bINDIVIDUAL\bTRAILER\bLAMPS\bINOPERATIVE,\bLAMPS\b
ON\bVEHICLE\bOK\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\ftr\biler\fl\bmps\f\bfter\fevery\fstep.\f2\b
APPLY\fthe\fbr\bkes.\f3\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f4\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f5\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f6\b
Is\fthe\fleft-h\bnd\fturn\fsign\bl\fl\bmp\fon\fthe\ftr\biler\f
inoper\btive?\f
Yes\bGO\fto\fB2.\f\f
No\b -

\fOne\ftr\biler\fstopl\bmp\finoper\btive:\fLOCATE\f\bnd\f
RECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fon\fthe\ftr\biler\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fRight-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\finoper\btive:\f
GO\fto\fB5.\f\f
-\fL

eft-h\bnd\fre\br\ftr\biler\fre\br\fl\bmp\finoper\btive:\f GO\f
to \f

B8 .\f\f
-\fR

ight-h\bnd\fre\br\ftr\biler\fl\bmp\finoper\btive:\f GO\fto\f
B9 .\f

\f
B2:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bLEFT-HAND\bTURN\b \f\f
Стр. 9 из
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