2006 FORD S-MAX wiring

wiring remove seats steering octane ad blue gas tank size

Page 3124 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f 2\b Is\f\b\fresist\bnce\fof\$

Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fB12.\f\f
No \b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuits\f
between\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
he\bdl\bmp\flevelling\fmotor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B12:\bCHECK\bLIN\bDATABUS\bCONNECTION\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\b
MODULE\bAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fleft-h\bnd\f
he\bdl\bmp\flevelling\fmotor,\fconnector\fC1LF08,\fpin\f
14,\fcircuit\fVLF32A\f(YE),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fB13.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuits\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fintermedi\bte\f
connector\fC21A/B\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B13:\bCHECK\bFRONT\bHEADLAMP\bLEVELLING\bSENSOR
Disconnect\fFront\fhe\bdl\bmp\flevelling\fsensor\ffrom\f
connector\fC5CD07.\f1\b
Check\fthe\ffront\fhe\bdl\bmp\flevelling\fsensor\fin\f
\bccord\bnce\fwith\fthe\fComponent\fChecks\fin\fthis\f
oper\btion.\f2\b
Is\fthe\ffront\fhe\bdl\bmp\flevelling\fsensor\fOK?\f
Yes\b GO\fto\fB14.\f\f
No\b I

NSTALL\f\b\fnew\ffront\fhe\bdl\bmp\flevelling\fsensor.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B14:\bCHECK\bREAR\bHEADLAMP\bLEVELLING\bSENSOR
Disconnect\fRe\br\fhe\bdl\bmp\flevelling\fsensor\ffrom\f
connector\fC7CD12.\f1\b
Check\fthe\fre\br\fhe\bdl\bmp\flevelling\fsensor\fin\f
\bccord\bnce\fwith\fthe\fComponent\fChecks\fin\fthis\f
oper\btion.\f2\b
Is\fthe\fre\br\fhe\bdl\bmp\flevelling\fsensor\fOK?\f
Yes\b
GO\fto\fB15.\f\f
No\b I

NSTALL\f\b\fnew\fre\br\fhe\bdl\bmp\flevelling\fsensor.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bHEADLAMP\bLEVELLING\bSENSORS\bFOR\b \f\f
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Page 3125 of 4402

$FORD S-MAX 2006 Service Repair Manual OPEN\bCIRCUIT Connect\fAd\bptive\ffront\flighting\fmodule\fto\f connector\fC2LF23A.\f1\b Connect\fAd\bptive\ffront\flighting\fmodule\fto\f connector\fC2LF23B.\f2\b Ignition\fswitch\fin\fposition\fII.\$

Page 3126 of 4402

$FORD S-MAX 2006 Service Repair Manual \bd\bptive\ffront\flighting\fmodule\f\bnd\fsoldered\f connection\fSP406\fusing\fthe\fWiring\fDi\bgr\bms.\f CHECK\fthe\foper\btion\fof\fthe\fsystem.\f B17:\bRULE\bOUT\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bM$

\bd\bptive\ffront\flighting\fmodule\f\bnd\fsoldered\f
connection\fSP406\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B17:\bRULE\bOUT\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAS\bA\bPOSSIBLE\bCAUSE\bOF\b
THE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\ffront\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC5CD07,\fpin\f1,\fcircuit\f
RCD02G\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f1,\fcircuit\f
RCD23D\f(WH/BN),\fwiring\fh\brness\fside\f\bnd\fground.
\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes\b GO\fto\fB19.\f\f
No\b
-

\fIf\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fis\fnot\f
me\bsured\fin\feither\fme\bsurement:\fRENEW\fthe\f
\bd\bptive\ffront\flighting\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
-\fIf\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fis\fme\bsured\fin\f
one\fme\bsurement:\f GO\fto\fB18.\f\f
B18:\bRULE\bOUT\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAS\bA\bPOSSIBLE\bCAUSE\bOF\b
THE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Open\fcircuit\fin\fground\fconnection\fto\ffront\f
he\bdl\bmp\flevelling\fsensor:\fMe\bsure\fthe\fresist\bnce\f
between\f\bd\bptive\ffront\flighting\fmodule,\fconnector\f
C2LF23A,\fpin\f12,\fcircuit\fRCD02L\f(GN/BN),\fwiring\f
h\brness\fside\f\bnd\ffront\fhe\bdl\bmp\flevelling\fsensor,\f
connector\fC5CD07,\fpin\f1,\fcircuit\fRCD02G\f(GN/BN),\f
wiring\fh\brness\fside.\f
3\b
Open\fcircuit\fin\fground\fconnection\fto\fre\br\fhe\bdl\bmp\f
levelling\fsensor:\fMe\bsure\fthe\fresist\bnce\fbetween\f
\bd\bptive\ffront\flighting\fmodule,\fconnector\fC2LF23A,\f
pin\f3,\fcircuit\fRCD23K\f(WH/BN),\fwiring\fh\brness\fside\f
\bnd\fre\br\fhe\bdl\bmp\flevelling\fsensor,\fconnector\f
C7CD12,\fpin\f1,\fcircuit\fRCD23D\f(WH/BN),\fwiring\f
h\brness\fside.\f
4\b
\f\f
\f\f
\f\f
Стр. 16 из 21
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Page 3127 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\f$

Page 3128 of 4402

$FORD S-MAX 2006 Service Repair Manual he\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f B21:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b FRONT\bHEADL$

he\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B21:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
FRONT\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffront\f
he\bdl\bmp\flevelling\fsensor,\fconnector\fC5CD07,\fpin\f
4,\fcircuit\fVCD10B\f(BN),\fwiring\fh\brness\fside\f\bnd\f
\bd\bptive\ffront\flighting\fmodule,\fconnector\fC2LF23A,\f
pin\f15,\fcircuit\fVCD10D\f(BN),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB22.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit(s)\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fhe\bdl\bmp\f
levelling\fsensor\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
B22:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
REAR\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f4,\fcircuit\f
VCD12B\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fcircuit(s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f
\bnd\fhe\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fB23.\f\f
B23:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
REAR\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f4,\fcircuit\f
VCD12B\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fB24.\f\f
No \b
\f

\f
\f\f
\f\f
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Page 3129 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit (s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f he\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f Di\bgr\bms.\fCHECK\fthe\foper\b$

LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit
(s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
he\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B24:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
REAR\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f4,\fcircuit\f
VCD12B\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\f\bd\bptive\f
front\flighting\fmodule,\fconnector\fC2LF23A,\fpin\f6,\f
circuit\fVCD12C\f(VT/WH),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit(s)\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fhe\bdl\bmp\f
levelling\fsensor\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
B25:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f13,\fcircuit\fCBB39E\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB26.\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
soldered\fconnection\fSP172\f\bnd\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B26:\bCHECK\bGROUND\bCONNECTION\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB27.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP371\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
B27:\bCHECK\bLIN\bDATABUS\bCONNECTION\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\b \f\f
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Page 3130 of 4402

$FORD S-MAX 2006 Service Repair Manual MODULE\bAND\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f C1LF09.\f1\b Me\bsure\fresist\bnce\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f connector\fC1LF08,\fp$

MODULE\bAND\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f1\b
Me\bsure\fresist\bnce\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f14,\fcircuit\fVLF32A\f(YE),\f
wiring\fh\brness\fside\f\bnd\fright-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF09,\fpin\f14,\fcircuit\fVLF32C\f(YE),\f
wiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fhe\bdl\bmp\flevelling\fmotor.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\fconcern\fpersists,\f
RENEW\fthe\fhe\bdl\bmp.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\fleft-
h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\fconnector\fC21A/B\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
B28:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bRIGHT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f13,\fcircuit\f
CBB39F\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB29.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
soldered\fconnection\fSP172\f\bnd\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B29:\bCHECK\bGROUND\bCONNECTION\bOF\bRIGHT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f11,\fcircuit\f
GD132W\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB30.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
B30:\bCHECK\bTHE\bLIN\bDATABUS\bCONNECTION\bFOR\bOPEN\bCIRCUIT
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f1\b
Me\bsure\fresist\bnce\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f14,\fcircuit\fVLF32A\f(YE),\f
wiring\fh\brness\fside\f\bnd\fright-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF09,\fpin\f14,\fcircuit\fVLF32C\f(YE),\f2\b
Стр. 20 из 21
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Page 3131 of 4402

$FORD S-MAX 2006 Service Repair Manual Compo\fe\ft\bchecks\b HEADLAMP\bLEVELLING\bSENSOR\b CAUTIONS:\fEl ectronic\fmodules\f\bre\fsensitive\fto\felectric\bl\fch\brge.\fIf\fexposed\fto\fthese\fch\brges,\f d\bm\bge\fm\by\fresult.\f Be\fsure$

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