2006 FORD S-MAX wiring

dead battery open trunk remove seats differential tyre pressure lug pattern deactivate airbag

Page 3157 of 4402

$FORD S-MAX 2006 Service Repair Manual SIGNAL\bSWITCHED\bON Ignition\fswitch\fin\fposition\fII.\f1\b SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f2\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f connector\fC4AT23-D,\fpin\f1,\$

Page 3158 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f oper\btes\fcorrect$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bRIGHT-HAND\bTURN\b
SIGNAL\bSWITCHED\bON
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f(BU)\f
\bnd\fground.\f3\b
Does\fthe\fvolt\bge\f\bltern\bte\fbetween\f0\fV\f\bnd\fb\bttery\f
volt\bge?\f
Yes\b Continue\ff\bult\ffinding\fon\fthe\ftr\biler.\f
No\b
GO\fto\fB6.\f\f
B6:\bCHECK\bCIRCUIT\bCAT09A\b(BU/RD)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTRM,\f
connector\fC4AT23-A,\fpin\f1,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fB7.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bCIRCUIT\bCAT09A\b(BU/RD)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
\f\f
\f\f
Стр. 11 из 14
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Page 3159 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f Yes\bINSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f correctly\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit$

Page 3160 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f correctly\fIf\fnec$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bTHE\bTRAILER\bLAMPS\bARE\bON\bCONTINUOUSLY\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fEnsure\fth\bt\fno\f\bd\bpter\for\ftr\biler\fis\fconnected\fto\fthe\ftr\biler\fcoupling\fsocket.\f
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fstop\fl\bmps\f\bt\fthe\fvehicle.\f2\b
Are\fthe\fstopl\bmps\fon\fthe\fvehicle\fperm\bnently\flit?\f
Yes\b REFER\fto:\f Stopl\bmps\f(417-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
GO

\fto\fC2 .\f\f
C2:\bRULE\bOUT\bTHE\bTRAILER\bMODULE\b(TRM)\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Connect\f\b\ftest\f\bd\bpter\for\ftr\biler\fto\fthe\ftr\biler\fcoupling\fsocket.\f1\b
Ignition\fswitch\fin\fposition\f0.\f2\b
Disconnect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\ftr\biler\fl\bmps.\f5\b
Are\fthere\f\bny\fl\bmps\fon\fthe\ftr\biler\fwhich\f\bre\fperm\bnently\flit?\f
Yes\b
-\fLeft-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\fCAT06A\f(BU)\fbetween\fthe\fTRM\f\bnd\f
the\ftr\biler\fsocket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fRight-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\fCAT09A\f(BU/RD)\fbetween\fthe\fTRM\f
\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fTr\biler\fstopl\bmps\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT19A\f(VT)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fTr\biler\fb\bckup\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT03A\f(VT/OG)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fRe\br\ftr\biler\ffog\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT07A\f(RD/YE)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fRe\br\ftr\biler\fl\bmps\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fthe\fcircuits\fconnected\fto\fthe\fTRM,\fconnector\fC4AT23-A,\f
pin\f12\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
Стр. 13 из 14
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Page 3184 of 4402

$FORD S-MAX 2006 Service Repair Manual Interior\bLighting\b\f\bInterior\bLightingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b Refer\bto\bWiring\bDiagrams\bSection\b417\f02,\bfor\bschematic\band\bconnector\b in fo$

Page 3201 of 4402

$FORD S-MAX 2006 Service Repair Manual 3.3.\b Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f c \brrying\fout\f\bny\ffurther\ftests.\f 4. 4.\b If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\$

Page 3204 of 4402

$FORD S-MAX 2006 Service Repair Manual Electro-hydr\bulic\fpower-\bssisted\fsteering\fmodule\f Steering\fwheel\frot\btion\fsensor\f Network\fcomponents\f De pendent\fon\fthe\fvehicle\f\bccessories\fversion,\ftwo\fd\bt\b\fbus\fsystems\f\br$

Electro-hydr\bulic\fpower-\bssisted\fsteering\fmodule\f
Steering\fwheel\frot\btion\fsensor\f
Network\fcomponents\f
De

pendent\fon\fthe\fvehicle\f\bccessories\fversion,\ftwo\fd\bt\b\fbus\fsystems\f\bre\fused:\f
Controller\fAre\b\fNetwork\f(CAN)\fbus\f\f
Loc\bl\fInterconnect\fNetwork\f(LIN)\fbus\f
Due\fto\fthe\fincre\bsed\fnumber\fof\fmodules\f\bnd\fthe\fresulting\fcontinued\fincre\bse\fin\fd\bt\b\f
tr
\bnsfer,\fthree\fdifferent\fCAN\fbus\fsystems\f\bre\fused.\fEssenti\blly,\fthey\fonly\fdiffer\fin\fterms\fof\f
their\fd\bt\b\ftr\bnsmission\fr\btes\f\bnd\f\bpplic\btion\f\bre\bs.\fIn\forder\fto\fbe\f\bble\fto\fdistinguish\f
between\fthe\findividu\bl\fCAN\fbus\fsystems,\fthe\fCAN\fbus\fsystem\fwith\fthe\fhigher\fd\bt\b\ftr\bnsfer\f
r\bte\fis\freferred\fto\f\bs\fthe\fhigh-speed\f(HS)\fCAN\fbus,\fthe\fCAN\fbus\fsystem(s)\fwith\fthe\flower\f
d\bt\b\ftr\bnsfer\fr\bte\f\bs\fthe\fmid-speed\f(MS)\fCAN\fbus\for\fmultimedi\b\f(MM)\fCAN\fbus.\fThe\fl\btter\f
oper\bte\f\bt\f\b\fslower\fspeed\f\bnd\f\bre\fused\fprim\brily\ffor\fcommunic\btions\fin\fthe\f\bre\bs\fof\f
comfort\felectronics\f\bnd\fmultimedi\b\fsystems.\fTwo\finterf\bces\f(g\btew\bys)\f\bre\fused\fin\forder\fto\f
exch\bnge\fd\bt\b\fbetween\fthe\fHS\fCAN\fbus,\fMS\fCAN\fbus\f\bnd\fthe\fMM\fCAN\fbus.\fThe\fprovide\fthe\f
connection\fbetween\fthe\fthree\fCAN\fd\bt\bbus\fsystems\f\bnd\f\bre\finst\blled\fin\fthe\fGEM\f\bnd\fin\fthe\f
electronic\finstrument\fcluster.\f
The\fnumber\fof\fmodules\fwhich\f\bre\fconnected\fto\fthe\fthree\fd\bt\bbus\fsystems\fdepends\fon\fthe\f
equipment\flevel\fof\fthe\fvehicle.\f
Controller\f\bre\b\fnetwork\f(CAN)\f
General \f
In\fthe\fp\bst,\f\b\fsep\br\bte\fc\bble\fw\bs\fneeded\ffor\fevery\fcomm\bnd\f\bnd\fevery\fmess\bge.\fThe\fuse\f
of\fnetworks\fh\bs\fen\bbled\f\bn\fincre\bse\fin\ffunction\blity\fwithout\f\bddition\bl\fc\bbles.\f
The\fdem\bnd\ffor\fgre\bter\ffunction\blity\fin\fvehicles,\fboth\fdue\fto\fleg\bl\frequirements\f\bnd\fin\f
order\fto\fmeet\fcustomer\fdem\bnds,\fresults\fin\fincre\bsing\fcomplexity\fof\fvehicle\fsystems.\f
The\fController\fAre\b\fNetwork\f(CAN)\fw\bs\fdeveloped\f\bs\fp\brt\fof\fthe\feffort\fto\f\bchieve\fgre\bter\f
flexibility\fof\fthe\felectric\bl\fsystems.\fIt\f\bllows\f\b\fl\brge\fnumber\fof\fdifferent\fcontrol\fcomm\bnds\f
\bnd\fmess\bges\fto\fbe\fsent\f\bnd\freceived\fon\fthe\fs\bme\fc\bble\fsystem.\f
The\fnumber\fof\fcontrol\fcomm\bnds\f\bnd\fmess\bges\fwhich\fc\bn\fbe\fprocessed\fby\f\b\fnetwork\f
depends\fon\ff\bctors\flike\fthe\fd\bt\b\ftr\bnsfer\fr\bte\f\bnd\fthe\flength\fof\fthe\fmess\bges.\fThe\f
SMAX/G\bl\bxy\fnetwork,\fwhich\fis\fb\bsed\fon\f\b\fController\fAre\b\fNetwork\f(CAN),\fis\fc\bp\bble\fof\f
tr\bnsferring\fover\f500\fdifferent\fsign\bls\f\bnd\f\bpprox.\f100\fmess\bges.\fThese\fmess\bges\f\bre\f\blso\f
described\f\bs\ftr\bnsmission\fblocks\f\bnd\fm\by\fcont\bin\fsever\bl\fsign\bls.\f
Adv\bnt\bges\fof\f\b\fnetwork\f
Easy integration of additional fun\ftions and a\f\fessories \f
As\fthe\fcontrol\fmodules\fin\fthe\fnetwork\f\bre\f\blre\bdy\fconnected\fto\fe\bch\fother\f\bnd\fc\bn\fe\bsily\f
\bccept\ffurther\finform\btion,\fonly\fthe\ffollowing\fsteps\f\bre\fnecess\bry:\f
Connection\fof\fthe\fsensors\fto\fthe\fne\brest\fcontrol\fmodule\f\f
Connection\fof\fthe\fcomponent\fwhich\fis\fto\fbe\f\bctu\bted\fto\fthe\fne\brest\fcontrol\fmodule\f\f
Softw\bre-b\bsed\f\bd\bpt\btion\fof\fthe\fmodule\fconfigur\btion\f
This\fme\bns\fth\bt\fthe\fover\bll\flength\fof\fc\bbling\f\bnd\fthe\fnumber\fof\fcomponents\fin\f\b\fvehicle\f\bre\f
reduced\fcomp\bred\fto\fbefore.\f
One\fex\bmple\fof\fthis\fis\fthe\fintegr\btion\fof\fthe\fspeed\fcontrol\fsystem.\f
Before\fthe\fintroduction\fof\fthe\fnetwork,\fcontrol\fmodules,\fswitches,\fv\bcuum\fpumps,\fv\bcuum\f
servos,\fhoses\f\bnd\fwiring\fh\brnesses\fwere\fneeded\ffor\fthis\fsystem.\f41
42

-
Стр. 3 из 9
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Page 3211 of 4402

$FORD S-MAX 2006 Service Repair Manual Module \bommuni\fations Network - \bommuni\fations NetworkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis and Testing Spe\fial Tool(s) Gen eral Equipment Inspe\ftion and Testing 1. 1. CH$

Module \bommuni\fations Network -
\bommuni\fations NetworkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Spe\fial Tool(s)
Gen

eral Equipment
Inspe\ftion and Testing 1. 1.
CHECK\fthe\fconcern.\f
2

. 2.
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspe\ftion
3. 3.
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fwith\f
t
he\f Ford\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
wi t

h\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fPROCEED\f\bccording\fto\fthe\fSymptom\fCh\brt\f
\b
nd\fthe\fcorresponding\fsymptom.\f
6. 6.
After\ftesting\for\frectifying\fthe\ff\bult\f\bnd\f\bfter\fcompletion\fof\foper\btions,\fREAD\fOUT\f
t
he\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\f\bnd\fDELETE\f\bny\fstored\ff\bults.\fREAD\fOUT\f
\bll\ff\bult\fmemories\f\bg\bin\f\bfter\f\b\fro\bd\ftest.\f
Diagnosti\f Trouble \bode (DT\b) Table - Generi\f Ele\ftroni\f Module (GEM)
Termin\bl\fProbe\fKit\f
29-011A\f
Digit\bl\fMultimeter
Ford\f\bpproved\fdi\bgnostic\ftool
Electric\bl
Fuse(s).\f\f
Wiring\fh\brness.\f\f
Electric\bl\fconnectors.\f
DTCDe\fcriptionAction
B1131-
88No\fcommunic\btions\fpossible\fwith\fthe\fwiper\fmotor\fmodule.GO\fto\fPinpoint\f
Test\f T.\f
U0155-
00No\fcommunic\btions\fpossible\fwith\fthe\finstrument\fcluster.GO\fto\fPinpoint\f
Test\f AH.\f
U0129-
00No\fcommunic\btion\fwith\fthe\f\bnti-block\fbr\bke\fsystem\fmodule.GO\fto\fPinpoint\f
Test\f AC.\f
U0100-
00No\fcommunic\btions\fpossible\fwith\fthe\fpowertr\bin\fcontrol\fmodule\f
(PCM).GO\fto\fPinpoint\f
Test\f AG.\f
B112B-
88No\fcommunic\btions\fpossible\fwith\fthe\fsteering\fwheel\fmodule.GO\fto\fPinpoint\f
Test\f O.\f
B112C-
88No\fcommunic\btions\fpossible\fwith\fthe\finterior\fmonitoring\fsensor.GO\fto\fPinpoint\f
Test\f AA.\f
\f\f
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