2006 FORD S-MAX wiring

drain bolt ignition oil change refuelling trunk remote control

Page 3100 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fB12.\f\f No \b GO \fto\fB13.\f\f B12:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bREAR\bFOG\bLAMP\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fp$

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$FORD S-MAX 2006 Service Repair Manual between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f unit\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f system\foper\btes\fcorrectly\f B14:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bRIG$

between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
unit\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
B14:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bREAR\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fre\br\ffog\fl\bmp\ffrom\f
connector\fC4LS36.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fre\br\ffog\fl\bmps.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fright-h\bnd\fre\br\ffog\f
l\bmp,\fconnector\fC4LS36,\fpin\f1,\fcircuit\fCLS45A\f
(BN/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB15.\f\f
No\b GO

\fto\fB16.\f\f
B15:\bCHECK\bGROUND\bSUPPLY\bOF\bRIGHT-HAND\bREAR\bFOG\bLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\ffog\fl\bmp,\fconnector\fC4LS36,\fpin\f2,\fcircuit\f
GD150W\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b INSTALL\fA\fNEW\fre\br\fl\bmp\funit.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fre\br\ffog\fl\bmp\f\bnd\fsoldered\fconnection\f
SP534\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
B16:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bREAR\bFOG\bLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02B,\fpin\f38,\fcircuit\f
CLS45B\f(BN/GN),\fwiring\fh\brness\fside\f\bnd\fthe\f
right-h\bnd\fre\br\ffog\fl\bmp,\fconnector\fC4LS36,\fpin\f1,\f
circuit\fCLS45A\f(BN/GN),\fwiring\fh\brness\fside.\f3\b
\f\f
\f\f
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Page 3102 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f system\foper\btes\fcorrectly\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircu$

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fre\br\fl\bmp\f
unit\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bTHE\bFOG\bLAMPS\bARE\bON\bCONTINUOUSLY\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bRULE\bOUT\bTHE\bLIGHTS\bCONTROL\bMODULE\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF33\f(5\fA)\f(EJB).\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\ffog\fl\bmps.\f4\b
Are\f\bll\fthe\ffog\fl\bmps\fperm\bnently\flit\fup?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t

work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b -\fBoth\ffront\ffog\fl\bmps\fperm\bnently\flit: GO\fto\fC2.\f\f
-
\fBoth\fre\br\ffog\fl\bmps\fperm\bnently\flit:\fINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net

work,\fDi\bgnosis\f\bnd\fTesting).\f
-\fOne\fre\br\ffog\fl\bmp\fperm\bnently\flit:\f GO\fto\fC3.\f\f
-\fN

o\ffog\fl\bmp\fperm\bnently\flit:\fINSTALL\fA\fNEW\flights\fcontrol\fmodule.\f
CHECK\fsystem\foper\btes\fcorrectly\f
C2:\bRULE\bOUT\bTHE\bSMART\bJUNCTION\bBOX\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\ffront\ffog\fl\bmps.\f4\b
Is\fthe\fleft-h\bnd\ffront\ffog\fl\bmp\flit\fup\fcontinuously?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
Sm\brt\fJunction\fBox\f\bnd\fthe\fleft-h\bnd\ffront\ffog\fl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
-\fRight-
h\bnd\ffront\ffog\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\f
to\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\f
right-h\bnd\ffront\ffog\fl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f \f\f
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Page 3103 of 4402

$FORD S-MAX 2006 Service Repair Manual system\foper\btes\fcorrectly\f -\fNo\ffront\ffog\fl\bmp\fperm\bnently\flit:\fINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\f CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f REFER\fto:\f$

Page 3104 of 4402

$FORD S-MAX 2006 Service Repair Manual Exterior\bLighti\fg\b-\bReversi\fg\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diag\fosis\ba\fd\bTesti\fg\b Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b$

Exterior\bLighti\fg\b-\bReversi\fg\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fGEM\fmodule\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\fbe\fconfigured\f
following\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\f
to\fbe\fch\bnged\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f
Sym\ftomPossible SourcesAction
The\fB\bckup\fL\bmps\fAre\fInoper\btiveFuse(s)\f
B\bckup\fl\bmp\fswitch\f
Circuit(s)\f
Centr\bl\fJunction\fBox\f(CJB)
\f
*
*
*
*GO\fto\fPinpoint\fTest\fA.\f*
One\fb\bckup\fl\bmp\fis\finoper\btiveCircuit(s)\f
T\bilg\bte\fl\bmps\f\bssembly\f
*
*GO\fto\fPinpoint\fTest\fB.\f*
The\fB\bckup\fL\bmps\fAre\fOn\fContinuouslyCircuit(s)\f
B\bckup\fl\bmp\fswitch\f
*
*GO\fto\fPinpoint\fTest\fC.\f*
\f
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Page 3105 of 4402

$FORD S-MAX 2006 Service Repair Manual Pi\fpoi\ft\btest\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs urements.\f Tr\biler\fsocket\f * PINPOINT\bTEST\bA\b:\bTHE\bBACKUP\bLAMPS\bARE\bINOPERATIVE\b TEST CONDITIONSDETA$

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Tr\biler\fsocket\f
*
PINPOINT\bTEST\bA\b:\bTHE\bBACKUP\bLAMPS\bARE\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF11\b(7.5\bA)\b(SJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF11\f(7.5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF11\f(7.5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No \b
I

NSTALL\fA\fNEW\ffuse\fF11\f(7.5\fA)\f(SJB).\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fshort\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF11\b(7.5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF11\f(7.5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF11\f(7.5\fA)\f
(SJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF11\f(7.5\fA)\f(SJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A3:\bRULE\bOUT\bTHE\bBACKUP\bLAMP\bSWITCH\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fB\bckup\fl\bmp\fswitch\ffrom.\f
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnector\f
C1

ET47B\f
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\f
Co

nnector\fC1ET47A\f
2\b
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnect\f\b\ffused\f(5\f
A)\fjumper\fle\bd\f\bt\fthe\fb\bckup\fl\bmp\fswitch,\f
connector\fC1ET47B,\fbetween\fpin\f1,\fcircuit\f(BU),\f
wiring\fh\brness\fside\f\bnd\fground.\f3\b
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\fConnect\f\b\f
fused\fjumper\fle\bd\f(5\fA)\f\bt\fthe\fb\bckup\fl\bmp\fswitch,\f
connector\fC1ET47A,\fbetween\fpin\f1,\fcircuit\f(BU),\f
wiring\fh\brness\fside\f\bnd\fpin\f2,\fcircuit\fGD120S\f
(BK/GN)\f/\fGD120B\f(BK/GN),\fwiring\fh\brness\fside.\f
4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Are\fthe\fb\bckup\fl\bmps\fillumin\bted?\f
\f\f
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Page 3106 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes\bINSTALL\fA\fNEW\fb\bckup\fl\bmp\fswitch.\fCHECK\f system\foper\btes\fcorrectly\f No\b -\fM\bnu\bl\ftr\bnsmission\f(SIGMA):\f GO\fto\fA5.\f\f -\fM \bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts$

Yes\bINSTALL\fA\fNEW\fb\bckup\fl\bmp\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
-\fM\bnu\bl\ftr\bnsmission\f(SIGMA):\f GO\fto\fA5.\f\f
-\fM

\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts): GO\fto\f
A4 .\f

\f
A4:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bBACKUP\bLAMP\bSWITCH\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fb\bckup\fl\bmp\f
switch,\fconnector\fC1ET47A,\fpin\f2,\fcircuit\fGD120S\f
(BK/GN)\f/\fGD120B\f(BK/GN),\fwiring\fh\brness\fside\f
\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b GO\fto\fA5.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fb\bckup\fl\bmp\fswitch\f\bnd\fsoldered\f
connection\fSP358\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bBACKUP\b
LAMP\bSWITCH\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Connect\fB\bckup\fl\bmp\fswitch\fto.\f
M\bnu\bl\ftr\bnsmission\f(SIGMA):\fConnector\f
C1

ET47B\f
M\bnu\bl\ftr\bnsmission\f(\bll\fother\fv\bri\bnts):\f
Co

nnector\fC1ET47A\f
3\b
ENGAGE\fthe\freverse\fge\br.\f4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f26,\fcircuit\f
CET47B\f(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f
Yes\b GO\fto\fA6.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fb\bckup\f
l\bmp\fswitch\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bSHARED\bGROUND\bOF\bTHE\bBACKUP\bLAMPS\bFOR\bOPEN\bCIRCUIT
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS35.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fre\br\f
l\bmp\f\bssembly\f(t\bilg\bte),\fconnector\fC4LS35,\fpin\f2,\f
2\b
\f\f
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Page 3107 of 4402

$FORD S-MAX 2006 Service Repair Manual circuit\fGD150P\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f ground.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fregistered?\f Yes\bINSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f system\foper\btes\$

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