2006 FORD S-MAX wiring

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Page 3068 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f (EJB)\f\bnd\fground.\f3\b Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fA5.\f\f No\b L OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fth$

Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA5.\f\f
No\b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF17\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bFUSE\bF18\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF18\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF18\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA6.\f\f
No\b R

ENEW\ffuse\fF18\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF18\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF18\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA7.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF18\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A7:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\f
from\fconnector\fC2LS41.\f
2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f1,\fcircuit\fSBP07A\f(WH/RD),\fwiring\fh\brness\fside\f
\bnd\fground.\f
3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA8.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF7\f(7.5\fA)\f(SJB)\f\bnd\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
\f\f
Стр. 3 из 24
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Page 3069 of 4402

$FORD S-MAX 2006 Service Repair Manual A8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b MODULE\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fposition\f0.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\f$

Page 3070 of 4402

$FORD S-MAX 2006 Service Repair Manual A10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b CIRCUIT\b Ignition\fswitch\fin\fposition\f0.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f Junction\fBox,\fco$

A10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f54,\fcircuit\f
GD123F\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA11 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fground\f
connection\fG1D132B\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A11:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f65:\f
LHD:\fcircuit\fGD140J\f(BK/GN),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
RHD:\fcircuit\fGD134U\f(BK/VT),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA12 .\f\f
No\b -

\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D133\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A12:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bSTEERING\b
WHEEL/STEERING\bCOLUMN\bMODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\b
CIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f2,\fcircuit\fVMC34A\f(WH),\fwiring\fh\brness\fside\f
\bnd\fground.\f
2\b
\f\f
Стр. 5 из 24
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Page 3071 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fA13 .\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f in\fthe\fcircuits\fbetween\fthe\fsteering\fwheel/steering\f$

Page 3072 of 4402

$FORD S-MAX 2006 Service Repair Manual CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f persists:\f\f REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f Testing).\f No\b LOCATE\f$

Page 3073 of 4402

$FORD S-MAX 2006 Service Repair Manual wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f B3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\bAND\bTHE\b SMART\bJUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT Ignition\fswitch$

wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\bAND\bTHE\b
SMART\bJUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f6,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside\f\bnd\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02C,\fpin\f8,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fh\bz\brd\fw\brning\flights\fswitch\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bSINGLE\bOR\bMULTIPLE\bTURN\bSIGNAL\bLAMPS\b
INOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f3\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f4\b
Is\fone\for\fmore\fturn\fsign\bl\fl\bmp\fon\fthe\fleft-h\bnd\fside\f
inoper\btive?\f
Yes\b-\fAll\fturn\fsign\bl\fl\bmps\fon\fleft-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fLeft-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC2 .\f\f
-\fL

eft-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\f
to\fC5 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fleft-h\bnd\f
exterior\fmirror\fis\finoper\btive:\f GO\fto\fC8.\f\f
No\b
-

\fAll\fturn\fsign\bl\fl\bmps\fon\fright-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 8 из
24
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Page 3074 of 4402

$FORD S-MAX 2006 Service Repair Manual -\fRight-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f GO\fto\fC16.\f\f -\fR ight-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f GO\fto\fC19 .\f\f -\fI ntegr\bted\fturn\fsign\bl\f$

-\fRight-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC16.\f\f
-\fR

ight-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC19 .\f\f
-\fI

ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fright-h\bnd\f
exterior\fmirror\fis\finoper\btive:\f GO\fto\fC22.\f\f
-\fI

ntegr\bted\fturn\fsign\bl\fl\bmps\fin\fthe\fexterior\f
mirrors\fon\fboth\fsides\f\bre\finoper\btive:\f GO\fto\fC30.\f\f
C2:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f7,\fcircuit\f
GD130T\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f9,\fcircuit\f
GD130AS\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes\b GO\fto\fC3 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\frelev\bnt\f
circuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\fsoldered\f
connection\fSP371\fusing\fthe\fwiring\fdi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
C3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bFRONT\bLEFT-HAND\bTURN\bSIGNAL\bLAMP\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f8,\fcircuit\fCLS21A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
4\b
Is\ffluctu\bting\fb\bttery\fvolt\bge\fme\bsured?\f
Yes\b CHECK\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bnd\fRENEW\fit\f\bs\f
necess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fC4 .\f\f
C4:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bTHE\bFRONT\bLEFT-HAND\bTURN\bSIGNAL\bLAMP\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f19,\fcircuit\f
CLS21A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\fpin\f8,\fcircuit\f
CLS21A\f(BU/GN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fhe\bdl\bmp\f
Стр. 9 из 24
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Page 3075 of 4402

$FORD S-MAX 2006 Service Repair Manual with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f oper\btes\fcorrectly\f C5:\bCHECK\bGROUND\bCONNECTION\bTO\bLEFT-HAND\bREAR\bLAMP\bASSEMBLY\bFOR\bOPEN\b CIRCUIT Ignition\fswitch\fin\fpos$

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