Page 606 of 4402
7.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f\bpproxim\btely\f20\f
mm\fbefore\ftop\fde\bd\fcenter\f(TDC).\f
8. Inst\bll\fTorque:\b \f
7\fNm
\f
15\fNm
\f
55\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
9.CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
\f
\f
\f\f
Стр. 3 из 10
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Page 610 of 4402
22.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\fis\f
inst\blled.\f
23.Spec\fal\bTool(s):\b 303-509\f
24. T
orque:\b 7\fNm
\f
25. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
26.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Spec\fal\bTool(s):\b 303-748\f
27. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
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Page 611 of 4402
28. \f\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponent\f
\bligns\fwith\fthe\finst\bll\btion\fm\brk.\f
Torque:\b \f
10
0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
29. Remove\bthe\bSpec\fal\bTool(s):\b 303-748\f
30. R
emove\bthe\bSpec\fal\bTool(s):\b 303-1504\f
31.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
32. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из
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Page 758 of 4402

Refer\fto\fthe\fworkshop\fliter\bture\ffor\fthe\fex\bct\fprocedure\ffor\f\btt\bching\f\bnd\fusing\fthe\fnew\f
speci\bl\ftool\f(303-1178).\f
For\fdetection\fof\fthe\fCMP\fsensor\fsign\bls,\freference\fm\brks\fin\fthe\fform\fof\fgrooves\fh\bve\fbeen\f
m\bchined\finto\fthe\fends\fof\fthe\fc\bmsh\bfts.\fWhen\fthe\fc\bmsh\bfts\f\bre\fset\fprecisely\fto\fthe\f
timing\fm\brks,\fthe\fm\bchined\fm\brk\fon\fthe\fexh\bust\fc\bmsh\bft\fis\floc\bted\froughly\f\bt\fthe\f5\f
o'clock\fposition\f\bnd\fthe\fm\bchined\fm\brk\fon\fthe\fint\bke\fc\bmsh\bft\fis\floc\bted\f\bt\f8\fo'clock.\f
No\fm\brks\fh\bve\fbeen\fprovided\fon\fthe\fc\bmsh\bfts\fin\fproduction;\fwe\ftherefore\frecommend\f
m\brking\fthe\fc\bmsh\bfts\fbefore\fremoving\fthem.\f
Camshaft bearings\f
V\blve\fcover\f\bnd\fcylinder\fhe\bd\f
\f\f
\fescription
C\bmsh\bft\fbe\brings\f
V\blve\fcover\f
Cylinder\fhe\bd\f
Sp\brk\fplug\fwell\fse\bling\fring\f
Exh\bust\fc\bmsh\bft\f
Int\bke\fc\bmsh\bft\f
The\fc\bmsh\bfts\f\bre\fsupported\fin\fthe\fcylinder\fhe\bd\f(lower\fc\bmsh\bft\fbe\brings)\f\bnd\fin\fthe\f
v\b
lve\fcover\f(upper\fc\bmsh\bft\fbe\brings)\fby\fsix\fbe\brings.\f
Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
Стр. 6 из 13
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Page 760 of 4402

\f\f\fescription
C\bmsh\bft\fpulley\f
Spring-lo\bded\flocking\fpin\f
Rotor\f
Rotor\fv\bne\f
Plunger\f
Return\fspring\f
VCT\foil\fcontrol\fsolenoid\f
Duct\fconnected\fto\fch\bmber\f(\b)\f
Duct\fconnected\fto\fch\bmber\f(b)\f
Oil\ffeed\fduct\f
Oil\freturn\fduct\f
The\fengine\foil\fis\fdr\bwn\ffrom\fthe\foil\fp\bn\f\bnd\frouted\fto\fthe\fc\bmsh\bft\foil\fducts\fvi\b\fthe\fengine\f
oi
l\fcircuit\fbefore\fbeing\frouted\ffrom\fthere\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f(7)\f\bnd\fto\fthe\f
locking\fpin\f(2).\fThis\frele\bses\fthe\flocking\fpin\f(2)\f\bnd\fsep\br\btes\fthe\fpositive\feng\bgement\f
between\fthe\fc\bmsh\bft\fpulley\f(1)\f\bnd\fthe\frotor\f(3).\fWhen\fthe\fcontrol\funit\fis\fbeing\fret\brded,\f
the\fch\bmber\f(b)\ffills\fwith\fengine\foil.\fThe\frotor\f(3)\fst\brts\fto\fturn\fclockwise\f\bs\f\b\fresult\fof\fthe\f
EOP\fprev\biling\fin\fthe\fch\bmber\f(b).\fThe\fengine\foil\freturning\ffrom\fthe\fch\bmber\f(\b)\fflows\fvi\b\f
the\foil\freturn\fduct\f(D)\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f\bnd\ffrom\fthere\fb\bck\finto\fthe\foil\fp\bn.\f
Timing\f\bdv\bnce\f Item
1
2
3
4
5
6
7
A
B
C
D P
art Number
-
-
-
-
-
-
-
-
-
-
-
\f
Стр. 8 из 13
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Page 761 of 4402

\f\f\fescription
C\bmsh\bft\fpulley\f
Spring-lo\bded\flocking\fpin\f
Rotor\f
Rotor\fv\bne\f
Plunger\f
Return\fspring\f
VCT\foil\fcontrol\fsolenoid\f
Duct\fconnected\fto\fch\bmber\f(\b)\f
Duct\fconnected\fto\fch\bmber\f(b)\f
Oil\ffeed\fduct\f
Oil\freturn\fduct\f
When\fthe\fVCT\fcontrol\funit\fis\fbeing\f\bdv\bnced,\fthe\fch\bmber\f(\b)\ffills\fwith\fengine\foil.\fThe\f
ro
tor\f(3)\fst\brts\fto\fturn\fcounter-clockwise\f\bs\f\b\fresult\fof\fthe\fEOP\fprev\biling\fin\fthe\fch\bmber\f
(\b).\fThis\fcompletes\fthe\f\bdv\bnce\f\bdjustment.\fThe\fengine\foil\freturning\ffrom\fthe\fch\bmber\f(b)\f
flows\fvi\b\fthe\foil\freturn\fduct\f(D)\fto\fthe\fVCT\foil\fcontrol\fsolenoid\f\bnd\ffrom\fthere\fb\bck\finto\fthe\f
oil\fp\bn.\f
VCT\foil\fcontrol\fsolenoid\f
The\fVCT\foil\fcontrol\fsolenoids\f\bre\floc\bted\fin\fthe\ffront\f\bre\b\fin\fthe\fcentre\fon\fthe\fv\blve\fcover.\f
The\fpurpose\fof\fthe\fVCT\foil\fcontrol\fsolenoids\fis\fto\fsupply\fengine\foil\fto\fthe\fVCT\fcontrol\funits\f
in\f\bccord\bnce\fwith\fthe\f\bctu\btion\fby\fthe\fPCM.\fThis\fc\buses\fthe\fc\bmsh\bft/v\blve\ftiming\fto\fbe\f
either\f\bdv\bnced\for\fret\brded.\f
Cylinder block \f
Item
1
2
3
4
5
6
7
A
B
C
D P
art Number
-
-
-
-
-
-
-
-
-
-
-
\f
\f
Стр. 9 из 13
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Page 765 of 4402

The\finterior\fmech\bnism\fof\fthe\ftiming\fbelt\ftensioner\fcomprises\f\b\fspring\f\bnd\f\b\ffriction\f
element.\fThe\ffriction\felement\fserves\fto\f\bbsorb\fsm\bll\fvibr\btions\f\bnd\ffluctu\btions\fin\fengine\f
speed.\fThe\fspring\fensures\fthe\fcorrect\ftiming\fbelt\ftension,\freg\brdless\fof\fwe\br\f\bnd\f
temper\bture.\f
The\ftension\fof\fthe\ftiming\fbelt\fshould\fbe\fset\fwhen\fthe\fengine\fis\fcold.\f
NOTE:\fIf\fthe\fengine\ftemper\bture\fis\fhigher\for\flower,\fre
member\fth\bt\f\b\fdifferent\fposition\fis\f
specified\ffor\fthe\ftiming\fbelt\ftensioner\f(see\fillustr\btion).\f
The\ftiming\fbelt\fshould\fbe\ffitted\fst\brting\ffrom\fthe\fcr\bnksh\bft\fover\fthe\fidler\fpulley,\fthe\fint\bke\f
\bnd\fexh\bust\fc\bmsh\bft\fpulleys,\fthe\fcool\bnt\fpump\f\bnd\ffin\blly\fon\fthe\ftiming\fbelt\ftensioner.\f
Once\fthe\ftiming\fbelt\fh\bs\fbeen\fcorrectly\ftensioned,\fthe\fengine\fmust\fbe\frot\bted\fby\fh\bnd\ftwo\f
turns\fclockwise\f\bt\fthe\fcr\bnksh\bft\fin\forder\fto\f\bllow\f\b\fsubsequent\fcheck\fof\fthe\ftiming\fbelt\f
tension\f\bnd\f\bdjustment.\f
No\fdirection\fof\fmovement\fis\fspecified\fwhen\fusing\f\b\fnew\ftiming\fbelt.\fIf,\fhowever,\fthe\fold\f
timing\fbelt\fis\freused,\fthe\fdirection\fof\fmovement\fmust\fbe\fm\brked\fprior\fto\fremov\bl.\f
\f
Стр. 13 из 13
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Page 852 of 4402
36. \f
37.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Install the Special Tool(s)\b 303-1182\f
38.CAUTION:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f\bre\f
\bligned.\f
\f
\f\f
\f\f
Стр. 11 из 17
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