2006 FORD S-MAX clock

R\bise\f\bnd\fsupport\fthe\fvehicle.\fFor\f\bddition\bl\f
inform\btion,\f\f
REFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2
Remove\fthe\fengine\fundershield.\f

Rot\bte\fthe\flocking\ft\bngs\fcounterclockwise.\f3
Disconnect\fthe\fv\bcuum\fline\ffrom\fthe\fv\bne\f
\bdjustment\fdi\bphr\bgm\funit.\f4
Inst\bll\fthe\fspeci\bl\ftool\fto\fthe\fv\bne\f\bdjustment\f
di\bphr\bgm\funit.\f5
Oper\bte\fthe\fspeci\bl\ftool\funtil\f\b\fv\bcuum\fof\f35\fKp\b\f
is\f\bchieved.\fMe\bsure\fthe\fdist\bnce\ftr\bvelled\fby\fthe\f
v\bne\f\bdjustment\fdi\bphr\bgm\funit\f\bctu\btor\frod.\f6
Does\fthe\fv\bne\f\bdjustment\fdi\bphr\bgm\funit\f\bctu\btor\frod\f
move\fbetween\f9\f\bnd\f11\fmm?\f
Yes GO\fto\fC3 .\f\f
No C

HECK\ffor\fsigns\fof\fd\bm\bge\for\fsigns\fof\fforeign\f
m\bteri\bl\fin\fthe\fturboch\brger\fv\bnes.\fINSTALL\f\b\fnew\f
turboch\brger.\f\f
REFER\fto:\f Turboch\brger \f(303-04J\fFuel\fCh\brging\f
\bnd

\fControls\f-\fTurboch\brger\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G330232&gui...procarmanuals.com
http://vnx.su

With\fthe\fengine\f\bt\fidle,\fis\fthe\fvolt\bge\fgre\bter\fth\bn\f10\f
volts?\f
Yes INSTALL\f\b\fnew\fturboch\brger\fv\bcuum\fcontrol\f
solenoid.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No Continue\fthe\fdi\bgnostic\fof\fthe\fengine\fm\bn\bgement\f
system\fusing\fWDS.\f
C6: CHECK THE VACUUM DIAPHRAGM UNIT FOR LEAKS
R\bise\f\bnd\fsupport\fthe\fvehicle.\fFor\f\bddition\bl\f
inform\btion,\f\f
REFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
1
Remove\fthe\fengine\fundershield.\f

Rot\bte\fthe\flocking\ft\bngs\fcounterclockwise.\f2
Disconnect\fthe\fv\bcuum\fline\ffrom\fthe\fv\bcuum\f
di\bphr\bgm\funit.\f3
Inst\bll\fthe\fspeci\bl\ftool\fto\fthe\fv\bne\f\bdjustment\f
di\bphr\bgm\funit.\f4
Oper\bte\fthe\fspeci\bl\ftool\f\bnd\fobserve\fthe\fre\bding.\f5
Does\fthe\fspeci\bl\ftool\fhold\fv\bcuum?\f
Yes
INSTALL\f\b\fnew\fv\bcuum\fline.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No
\f\f
\f\f
\f\f
\f\f
Стр. 10 из
11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G330232&gui...procarmanuals.com
http://vnx.su

Disconnect\fthe\fpositive\fcr\bnkc\bse\fventil\btion\f(PCV)\f
bre\bther\fhose\ffrom\fthe\fint\bke\fm\bnifold\fPCV\fv\blve.\f

Press\fin\fthe\frele\bse\fclip.\f
2
Remove\fthe\fturboch\brger\fint\bke\fpipe\fsupport\f
br\bcket\fret\bining\fbolt.\f3
R\bise\f\bnd\fsupport\fthe\fvehicle.\fFor\f\bddition\bl\f
inform\btion,\f\f
REFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
4
Remove\fthe\fengine\fundershield.\f

Rot\bte\fthe\flocking\ft\bngs\fcounterclockwise.\f5
Det\bch\fthe\fturboch\brger\fint\bke\fpipe.\f6
Inspect\fthe\fturboch\brger\frotor\fv\bnes\ffor\fd\bm\bge.\f7
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G330232&gui...procarmanuals.com
http://vnx.su

Inspect\fthe\fturboch\brger\foil\fsupply\fpipe\funion\ffor\f
block\bge.\f2
Is\fthe\foil\fsupply\fpipe\funion\fnon\freturn\fv\blve\ffree\fto\f
move\f\bnd\fthe\funion\ffree\ffrom\fblock\bge?\f\f
Yes INSTALL\f\b\fnew\fturboch\brger.\f\f
REFER\fto:\f Turboch\brger \f(303-04J\fFuel\fCh\brging\f
\bn d

\fControls\f-\fTurboch\brger\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No INSTALL\f\b\fnew\fturboch\brger\f\bnd\foil\fsupply\fpipe\f
non\freturn\fv\blve.\f\f
REFER\fto:\f Turboch\brger \f(303-04J\fFuel\fCh\brging\f
\bnd

\fControls\f-\fTurboch\brger\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT TEST B : BLUE SMOKE WITHOUT EXCESSIVE TURBOCHARGER
NOISE
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1: CHECK THE TURBOCHARGER OIL RETURN PIPE
R\bise\f\bnd\fsupport\fthe\fvehicle.\fFor\f\bddition\bl\f
inform\btion,\f\f
REFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
1
Remove\fthe\fengine\fundershield.\f

Rot\bte\fthe\flocking\ft\bngs\fcounterclockwise.\f2
NOTE:\fDisc\brd\fthe\fg\bsket.\f
Remove\fthe\fturboch\brger\foil\freturn\fpipe.\f
3
\f\f
\f\f
Стр. 6 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G330232&gui...procarmanuals.com
http://vnx.su

R\bise\f\bnd\fsupport\fthe\fvehicle.\fFor\f\bddition\bl\f
inform\btion,\f\f
REFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2
Remove\fthe\fengine\fundershield.\f

Rot\bte\fthe\flocking\ft\bngs\fcounterclockwise.\f3
Disconnect\fthe\fv\bcuum\fline\ffrom\fthe\fv\bne\f
\bdjustment\fdi\bphr\bgm\funit.\f4
Inst\bll\fthe\fspeci\bl\ftool\fto\fthe\fv\bne\f\bdjustment\f
di\bphr\bgm\funit.\f5
Oper\bte\fthe\fspeci\bl\ftool\funtil\f\b\fv\bcuum\fof\f35\fKp\b\f
is\f\bchieved.\fMe\bsure\fthe\fdist\bnce\ftr\bvelled\fby\fthe\f
v\bne\f\bdjustment\fdi\bphr\bgm\funit\f\bctu\btor\frod.\f6
Does\fthe\fv\bne\f\bdjustment\fdi\bphr\bgm\funit\f\bctu\btor\frod\f
move\fbetween\f9\f\bnd\f11\fmm?\f
Yes GO\fto\fC3 .\f\f
No C

HECK\ffor\fsigns\fof\fd\bm\bge\for\fsigns\fof\fforeign\f
m\bteri\bl\fin\fthe\fturboch\brger\fv\bnes.\fINSTALL\f\b\fnew\f
turboch\brger.\f\f
REFER\fto:\f Turboch\brger \f(303-04J\fFuel\fCh\brging\f
\bnd

\fControls\f-\fTurboch\brger\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
\f\f
\f\f
\f\f
\f\f
Стр. 8 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G330232&gui...procarmanuals.com
http://vnx.su

With\fthe\fengine\f\bt\fidle,\fis\fthe\fvolt\bge\fgre\bter\fth\bn\f10\f
volts?\f
Yes INSTALL\f\b\fnew\fturboch\brger\fv\bcuum\fcontrol\f
solenoid.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No Continue\fthe\fdi\bgnostic\fof\fthe\fengine\fm\bn\bgement\f
system\fusing\fWDS.\f
C6: CHECK THE VACUUM DIAPHRAGM UNIT FOR LEAKS
R\bise\f\bnd\fsupport\fthe\fvehicle.\fFor\f\bddition\bl\f
inform\btion,\f\f
REFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
1
Remove\fthe\fengine\fundershield.\f

Rot\bte\fthe\flocking\ft\bngs\fcounterclockwise.\f2
Disconnect\fthe\fv\bcuum\fline\ffrom\fthe\fv\bcuum\f
di\bphr\bgm\funit.\f3
Inst\bll\fthe\fspeci\bl\ftool\fto\fthe\fv\bne\f\bdjustment\f
di\bphr\bgm\funit.\f4
Oper\bte\fthe\fspeci\bl\ftool\f\bnd\fobserve\fthe\fre\bding.\f5
Does\fthe\fspeci\bl\ftool\fhold\fv\bcuum?\f
Yes
INSTALL\f\b\fnew\fv\bcuum\fline.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No
\f\f
\f\f
\f\f
\f\f
Стр. 10 из
11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G330232&gui...procarmanuals.com
http://vnx.su

Electro\bic E\bgi\be \fo\btrols - 2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4 -
\fra\bkshaft Positio\b (\fKP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
I\b

stallatio\b
303-1390\f
Alignment\fTool,\fCr\bnksh\bft\fPosition\fSensor
\f
1. \f\f 1. CAUTION:\fOnly\frot\bte\fthe\f
cr

\bnksh\bft\fclockwise.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\f
m\brks\f\bre\f\bligned.\f
2. Bolt\fM6x18\fmm\f
1. Special\bTool(\f):\b 303-1390\f
Tor
que:\b 7\fNm
\f
2. \f
\f
\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543808&gui...procarmanuals.com
http://vnx.su

Electro\bic E\bgi\be \fo\btrols - 2.3L Duratec-
HE (118kW/160PS) - MI4 - \fra\bkshaft
Positio\b (\fKP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
I\b

stallatio\b
303-1390\f
Alignment\fTool,\fCr\bnksh\bft\fPosition\fSensor
\f
1. \f\f 1. CAUTION:\fOnly\frot\bte\fthe\f
cr

\bnksh\bft\fclockwise.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\f
m\brks\f\bre\f\bligned.\f
2. Bolt\fM6x18\fmm\f
1. Special\bTool(\f):\b 303-1390\f
Tor
que:\b 7\fNm
\f
2. \f
\f
\f
\f\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543808&gui...procarmanuals.com
http://vnx.su